• Title/Summary/Keyword: vulcanized natural rubber

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Effects of Maximum Strain and Aging Conditions on the Fatigue Life of Vulcanized Natural Rubber (가황 천연고무의 피로수명에 미치는 최대 변형률과 노화도 영향)

  • 우창수;김완두;김완수;권재도
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.181-190
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    • 2004
  • The interest of the fatigue life of rubber components such as engine mounts is increasing according to the extension of warranty period of the automotive components. Automotive engine mounts get damaged due to thermal and mechanical loadings. This paper discusses a fatigue life prediction of the 3-dimensional dumbbell specimens for natural rubber compound considering the effects of maximum strain and heat aging temperature. Displacement controlled fatigue life tests were performed using specimens with different levels of maximum strain and various hardness. The basic mechanical properties test and the fatigue test of aged rubber specimen under normal and elevated temperature were executed. A procedure to predicted the fatigue life of vulcanized natural rubber material based on the maximum strain method was proposed, and then this curve was in good agreement with fatigue test data less than 200% error range.

A study on the dielectric dispersion of vulcanized natural rubber (가황에 의한 천연고무의 유전분산에 관한연구)

  • Lee, Joon-Ung;Kim, Hak-Ju
    • Elastomers and Composites
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    • v.18 no.2
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    • pp.51-59
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    • 1983
  • The dielectric properties of polymers are very important when investigating the molecular structure of polymers. The characteristics of the dielectric absorption in vulcanized natural rubber were studied in frequency ranging from 10[KHz] to 32[MHz] at the temperature of 25[$^{\circ}C$]. As a result of the study, it has been confirmed that natural rubber vulcanized below 4phr leads to two kinds of dielectric losses due to the interfacial polarization and the dipole polarization by sulfur, and of above 7[%] was only a loss due to the dipole polarization by sulfur. Futhermore, the dielectric loss maximum $tan{\delta}$ spectrum, removed to the low frequency in accordance with increasing sulfur, depends greatly on sulfur. The volume resistivity of $10^{7}{\sim}10^{11}[{\Omega}{\cdot}cm}]$, regardless of whether the crosslinking of rubber is weakened by sulfur, was observed.

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Influence of the Vulcanization on the Dielectric Properties of Natural Rubber (천연고무의 유전특성에 미치는 가황의 영향)

  • Lee, Joon-Ung;Yon, Dae-Heum
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.33 no.3
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    • pp.112-117
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    • 1984
  • The dielectric propertries of polymers are very important to investigate the molecular structure of polymer. The characteristrics of the dielectric absorption in vulcanized natural rubber were studied in the range of frequency from 10[KHz] to 32[MHz] at the temperature of 25[$^{\circ}C$]. As the results. it has been confirmed that in the case of natural ruber vulcanized between 2 and 4phr the specimens exhibit two kind of dielectric losses due to the dipole polarization by impurites and sulfure, and of above 7phr was only a loss due to the dipole polarization by sulfure and of natural rubber exhibit two kind of losses due to the interfacial and the dipole polarization. Furthermore, dielectric loss maximun tan spectrum, which removed to the low frequency according to increasing sulfure, depends greatly on sulfure. The volume resistivity of $10^{7}$~$10^{11}$[$\Omega\cdot$cm], regardness whether the crosslinking of rubber are tired by sulfure or, was observed.

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Aging Behavior of Natural Rubber and EPDM (천연고무와 EPDM의 노화 거동)

  • Kim, Jin K.;Kim, In-Hwon;Shin, Jin-Soo
    • Elastomers and Composites
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    • v.33 no.3
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    • pp.159-167
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    • 1998
  • Rubber products are aged like human complexion by the attack of oxygen, ultra violet, ozone, etc.. Aging is very important and also very complicated phenomenon to understand. This may explain the rarity of papers on this subject. In this study, we tried to understand the aging behavior of EPDM compared to that of natural rubber. We also compared the sulfur vulcanized system to the peroxide vulcanized one. In our experiment, the peroxide vulcanizates were more advantageous in aging than the sulfur vulcanizates. The authors belived that this study about the high performance EPDM would be applicable to rubber industry.

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Influence of the Vulcanization on the Dielectric Proper ties of the Ageing Natural Nubber (노화된 천연고무의 유전특성에 미치는 가황의 영향)

  • Kim, Bong-Heup;Kim, Wang-Kon;Lee, Joon-Ung
    • Elastomers and Composites
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    • v.21 no.3
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    • pp.205-212
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    • 1986
  • The dielectric properties of natural rubber are very important to investigate the molecular structure. The charcteristics of the dielectric absorption in aging natural rubber were studied in the range of frequency from $1{\times}10^3Hz\;to\;3.2{\times}10^7Hz$ at the temperature of $23^{\circ}C$. As the results, it has been confirmed that in the case of aged NR vulcanized specimen with contained sulfur 2 phr above the specimens exhibit two kind of dielectic losses due to the the dipole polarization by impurities and sulfurs, and of raw rubber exhibit the kind of losses due the to dipole polarization. Particularly, it has been affirmed that the dielectric loss spectrum of the aging natural rubber is larger than that the natural rubber, and the dielectric strength of the aging natural rubber drop depreciate respctively.

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Properties of Electric Sofety for Dielectric Loss of Aging Natural Rubber. (노화된 천연고무의 유전손실에 관한 전기안전특성)

  • 이성일;권호영
    • Journal of the Korean Society of Safety
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    • v.6 no.4
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    • pp.5-12
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    • 1991
  • The dielectric properties of natural rubbers for electric safety are very important to investigate the molecular structure. The electric safety characteristics of the dielectric absorption in aging vulcanized natural rubber were studied in the range of frequency from 1$\times$10$^3$[Hz]to 3.2$\times$10$^3$[Hz]l at the temperature of 23[$^{\circ}C$]. As the results, it has been confirmed that in the case of aging natural rubber of above 2 phr the specimens exhibit two kinds of dielectric losses due to the dipole polarization by impurities and sulfurs, and of raw rubber exhibit the kind of losses due to the dipole polarization. Rurthermore, dielectric loss maximum tansspectrum in high freguency region for electric safety, which removed to the low freguency according to increasing sulfur, depends greatly on sulfur.

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Fatigue Life Prediction of Automotive Rubber Component Subjected to a Variable Amplitude Loading (가변진폭하중에서의 자동차 고무 부품의 피로 수명 예측)

  • Kim, Wan-Soo;Kim, Wan-Doo;Hong, Sung-In
    • Elastomers and Composites
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    • v.42 no.4
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    • pp.209-216
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    • 2007
  • Fatigue life prediction methodology of the rubber component made of vulcanized natural rubber under variable amplitude loadings was studied. The displacement-controlled fatigue tests were conducted at different levels and the maximum Green-Lagrange strain was selected as damage parameters. A fatigue life curve of the rubber represented by the maximum Green-Lagrange strain was determined from the nonlinear finite element analysis. The transmission load history of SAE as variable amplitude loading was used to perform the fatigue life prediction. And then a signal processing of variable loading by racetrack and simplified rainflow cycle counting methods were performed. The modified miner's rule as cumulative damage summation was used. Finally, when the gate value is 30%, the predicted fatigue life of the rubber component agreed well with the experimental fatigue lives with a factor of two.

Rubber bound phenolic antioxidant and its application in thermoplastic elastomer

  • Klinpituksa, Pairote;Kiarttisarekul, Anyarat;Kaesaman, Azizon
    • Advances in materials Research
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    • v.3 no.3
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    • pp.175-183
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    • 2014
  • Natural rubber bound phenolic antioxidant, 2,6-di-tert-butyl-4-vinylphenol (2,6-DBVP), was prepared from natural rubber and 2,6-DBVP in both solution and melt state. The 2,6-DBVP had been synthesized from 3,5-di-tert-butyl-4-hydroxybenzaldehyde and methyltriphenylphosphonium iodide ($MePPh_3I$) by Wittig reaction ($0^{\circ}C$ for 2 hrs, $N_2$ atmosphere). The conditions for preparation of natural rubber bound 2,6-DBVP (NR-DBVP) were optimized for both solution state (1 phr BPO and 8 phr 2,6-DBVP at $70^{\circ}C$ for 2 hrs) and for melt state (1 phr BPO and 8 phr 2,6-DBVP at $70^{\circ}C$ for 10 mins, with rotor speed of 60 rpm). A thermoplastic vulcanizate was obtained using a compatibilizer, polypropylene modified with phenolic resin (PhHRJ-PP), in a closed mixer ($180^{\circ}C$ for 3 mins, rotor speed 60 rpm). The antioxidant properties of vulcanized NR-DBVP, using phenolic as the vulcanization system, were similar to NR with the conventional antioxidant BHT. In addition, the antioxidant, water leaching property of the thermoplastic vulcanizate of NR-DBVP/PP were good in comparison to a NR blend with BHT; the morphologies of these thermoplastic vulcanizates were similar.

A Study on the Friction Characteristics of Vulcanized Natural Rubber Plate (가황된 천연고무 판재의 마찰특성에 관한 연구)

  • Kim, D.J.;Nah, C.;Lee, Y.S.;Kim, W.D.
    • Elastomers and Composites
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    • v.36 no.2
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    • pp.121-129
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    • 2001
  • The friction characteristics of natural rubber plates under various conditions including sliding speed, normal force, hardness, lubrication conditions and thickness of plate are analyzed experimentally. The frictional force and normal force are measured by a tester pin and a load ceil with strain gages. Experimental results suggest that the coefficient of friction decreases with increasing the hardness of rubber and decreasing the thickness of plate. The effect of sliding speed is not significant over the speed range employed. The coefficient of friction is found to be about 0.1 under oil lubrication condition and varies from 0.9 to 3.9 under no lubrication condition.

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The Effect of Heat Ageing Natural Vulcanized Rubber (천연가황고무의 변형특성에 있어서 열경화의 영향)

  • Kang, Hee-Jin;Kim, Yong-Duck;Jeong, Hyun-Yong;Lee, Tae-Soo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.309-314
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    • 2000
  • Rubber is used as a primary suspension component in a vehicle or a mechanical structure. The aim of this study is to establish a procedure for measuring the material properties of rubber and to analyze the differences of material properties of virgin rubber and heat aged rubber. The effect of mechanical conditioning was shown and included in the procedures of tensile. compression. simple shear. and pure shear tests. In addition. using engine oil was recommended for compression test in order not to have barrelling. Moreover, based on the material properties of vil·gin rubber and heat aged rubber. equations of C10 and IRHD were proposed as a function of heat aging temperature and time.

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