• 제목/요약/키워드: vulcanization type

검색결과 21건 처리시간 0.023초

가황형태 및 온도가 천연고무 컴파운드의 물리적 특성에 미치는 영향 (Effects of Vulcanization Type end Temperature on Physical Properties of Natural Rubber Compounds)

  • 이종문;윤찬호;허양일;한승철;나창운
    • Elastomers and Composites
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    • 제35권3호
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    • pp.173-179
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    • 2000
  • 3가지 대표적인 가황계인 conventional vulcanization(Conv), semi-efficient vulcanization (Semi-EV), efficient vulcanization(EV)방법을 카본블랙 충전 천연고무 배합고무에 대해 적용하고, 이들 가황계에 따른 가황특성, 인장특성, 동적 점탄성을 조사하였다. 또한 가황온도가 배합고무의 기계적 물성과 노화저항성에 미치는 영향도 조사하였다. Conv 가황계가 Semi-EV나 EV 가황계에 비해 가황속도는 낮았으나 최대 토오크는 높았다. 인장특성은 Conv 가황계가 Semi-EV나 EV 가황계에 비해 높은 모듈러스를 나타내었고, 파괴점에서의 인장강도는 유사한 반면 신장율은 낮았다. 가황온도 증가에 따라 경도, 모듈러스 및 인장강도는 감소하였고, 감소 정도는 EV나 Semi-EV 가황계가 Conv 가황계보다 낮았다. 또한 열노화에 대한 저항성은 EV 가황계가 Conv 가황계보다 월등히 우수하였다.

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반응성노화방지제(反應性老化防止劑)의 가황특성(加黃特性)에 관(關)한 연구(硏究) (Studies on the Vulcanization Characteristics of Rubber-Bound Antioxidants)

  • 백남철
    • Elastomers and Composites
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    • 제14권2호
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    • pp.83-102
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    • 1979
  • The purpose of this dissertation is to study some of the vulcanization characteristics of rubber-bound antioxidants such as G-1, [N-(3-methacryloyloxy-2-hydroxypropyl)-N'-phenyl-p-phenylene diamine] and acryl, acrylamide & acrylester substituted hindered phenols. The influence of these antioxidants upon vulcanization characteristics in NR and SBR compounds in the presence of vulcanizing accelerators such as MSA, TT, DM, M & D was evaluated by means of Oscillationg Disk Cure Meter. The comparison was also made between the influence of rubber-bound antioxidants and that of conventional non-reactive antioxidants such as N-alkyl substituted PADA series. Regarding the influence of reactive type antioxidant G-1 mixed with accelerator TT upon vulcanization characteristics, rapid onset of vulcanization and higher degree of cross-linking were discovered, whereas in the case of accelerator M and DM, the result was slow onset of vulcanization and lesser degree of cross-linking. The comparison of vulcanizing characteristics among acrylic substituted hindered phenols as antioxidants was made under several vulcanization accelerator systems. Under such systems, MSA-S combined accelerator caused the onset of vulcanization to slow down and lowered the degree of cross-linking. Finally in the case of hindered phenol derivatives containing longer substituent, the delayed onset of vulcanization and the lowered degree of cross-linking could be discerned.

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촉진제가 실리카와 카본블랙으로 충전된 천연고무 복합소재의 가황 특성에 미치는 영향 (Effects of Accelerators on the Vulcanization Properties of Silica vs. Carbon Black Filled Natural Rubber Compounds)

  • 김성민;김광제
    • 폴리머
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    • 제37권3호
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    • pp.269-275
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    • 2013
  • 화학적 구조가 다른 thiuram계 TMTD(tetramethyl thiuram disulfide), DPTT(dipenta-methylene thiuram tetrasulfide), thiazole계 MBT(2-mercapto benzothiazole), MBTS(2,2-dithiobis(benzo-thiazole)), sulfenamide계 CBS(n-cyclohexyl benzothiazyl-2-sulfenamide), NOBS(n-oxydiethylene benzo-thiazyl-2-sulfenamide), 아연이 포함된 thiuram계 ZDBC(zinc di-n-butyl-dithiocarbamate)를 사용하여 각각의 촉진제가 실리카와 카본블랙으로 충전된 천연 고무 복합소재의 가황 속도 및 가황 지수에 미치는 영향을 비교 평가하였다. 양 시스템에서 가황 속도는 thiuram계, thiazole계, sulfenamide계의 순서로 동일한 경향을 보였다. 각 촉진제에 대하여 실리카 컴파운드는 카본블랙 컴파운드에 비해 $t_{s2}$, $t_{10}$, $t_{90}$에 도달하는 시간이 느리게 나타났으며 느린 가황 지수(CRI)를 나타내었다.

Effects of Carbon Black Content and Vulcanization Type on Cure Characteristics and Dynamic Mechanical Property of Styrene-Butadiene Rubber Compound

  • Changwoon Nah;Kim, Wan-Doo;Lee, Seag
    • Macromolecular Research
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    • 제9권3호
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    • pp.157-163
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    • 2001
  • The influences of carbon black loading and cure type on the cure characteristics including kinetics and dynamic mechanical properties were investigated for a styrene-butadiene rubber (SBR). The rate constants of accelerated sulfur vulcanization reaction at three different temperatures were determined using a cure rheometer, and they were compared with those from the direct measurement of sulfur concentration. The strain softening behavior under dynamic deformation, known as the Payne effect was also discussed depending on the carbon black loading and cure type.

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보강성충전제의 가황조건 의존성에 관한 연구 (The Study on the Dependence of Cure Condition for Reinforcing Filler)

  • 이석
    • Elastomers and Composites
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    • 제33권2호
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    • pp.75-82
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    • 1998
  • The purpose of this experimental study was to investigate the effects of vulcanization condition on the properties of reinforced rubbers. Rubber reinforcing ability of carbon black was more efficient than other fillers, but tensile properties were not affected by vulcanization condition while vulcanization condition affected the physical properties of rubber compounds with silica and silane treated slica. It was found that silica and silane treated silica filled rubber compounds showed good dynamic properties, rebound, heat build-up, 0 and $60^{\circ}C$ tan $\delta$ compared with carbon black filled rubber compounds. Carbon black filled rubber compounds were higher than silica and silane treated silica filled rubber compounds in total crosslinking density by vulcanization condition. By analysis of crosslinking type, polysulfide crosslinking was the highest in the carbon black filled rubber compounds with decreasing the ratio of sulfur to accelerator, monosulfide crosslinking was the highest in the silane treated silica filled compounds with in-creasing the ratio of sulfur to accelerator.

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아연이온이 포함된 ZDBC 촉진제가 실리카로 충전된 천연고무 복합소재의 가황 및 물성에 미치는 영향 (Effect of Zinc Ion Containing ZDBC on the Vulcanization and Mechanical Properties of Silica Filled Natural Rubber)

  • 김성민;김광제
    • 폴리머
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    • 제38권3호
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    • pp.406-410
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    • 2014
  • 아연이온이 포함된 thiuram 구조를 가진 zinc dibutyldithiocarbamate(ZDBC)와 아연이온을 포함하고 있지 않은 thiuram계 촉진제인 tetramethylthiuram disulfide(TMTD), dipentamethylenethiuram tetrasulfide(DPTT)를 실리카가 충전된 천연고무에 첨가하여 가황특성 및 기계적 물성(모듈러스, 인장강도, 신장률)에 미치는 영향을 비교 평가하였다. ZDBC는 가장 빠른 반응개시시간(t10)과 높은 보강성(R.I.), 그리고 marching 거동을 보였다. 메커니즘을 고찰하고 제시하였다.

Differential Scanning Calorimetry에 의(依)한 고무의 가황발열특성(加黃發熱特性)에 관(關)한 연구(硏究) (Studies on the Characteristics of Rubber Vulcanization Exotherm by Differential Scanning Calorimetry.)

  • 최세영;백남철
    • Elastomers and Composites
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    • 제19권1호
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    • pp.13-31
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    • 1984
  • The purposes of this dissertation are to demonstrate that DSC theromoanaytical methods of vulcanization can provide useful informations on the vulcanization characteristics of industrial formulations and also provides the potential basis for a rapid and complete method of sulfur and vulcanizing accelerator analysis for quality control. The influences of those factors such as heating rate, scan temperature, vucanizing accelerator's type and concentration upon vulcanization exotherm in NR and NBR compounds in the presence of vulcanizing accelerators such as TMTD,MBTS,DPG,TMTM,CBS, and MBT were evaluated by means of DSC. In order to examine the credibility in the DSC method, the same samples which were used for DSC method were studied to compare the DSC results with the ODR (Oscillating Disk Rheometer) data. The results obtained were as follows 1. In the DSC dynamic experiments, the observed enthalpy results from vulcanization depends upon the heating rate; In the range of 2 to $20^{\circ}C/min$ of heating rate, as the heating rate was increased the enthalpy change was also increased. However, over the heating rate of $30^{\circ}C/min$ it was observed that the enthalpy change was decreased as the heating rate was further increased. Without regard to the change of enthalpy, tremendous instantaneous heat evolving was observed in the range of high heating rates. 2. For the samples which are added with various vulcanizing accelerators, the activation energies of vulcanization were as follows; 3. Regarding to the influences of vulcanizining accelerator's types upon the characteristics of vulcanization exotherm, NR and NBR compounds in the presence of thiuramsulphide compounds type accelerators such as TMTD, TMTM, were exhibited sharper and higher vulclanization exotherm than others. From the resuts of DSC thermograms which was distributed in even shape in the broad temperature range, it was clearly shown that the guanidine compounds type accelerator such as DPG acts as a delayed acting accelerator. 4. In the comparison of DSC and ODR results, the dependency of temperature in the cure rate and the observed conversions show good agreements between two results. 5. In the same curatives, by the comparison of glass transition temperatures, it was possible to predict relative values of maximum torques. Consequently, from the present studies, it is shown that the DSC thermoanalytical method can provide an alternate new method for rapid and complete quality control analysis of rubber industry.

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천연고무 배합물에서 가교형태 변화가 물성에 미치는 영향 (Effect of Various Cross-linking Types on the Physical Properties in Carbon Black-Filled Natural Rubber Compound)

  • 박병호;정일권;박성수
    • 폴리머
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    • 제25권1호
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    • pp.63-70
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    • 2001
  • 대표적 가교형태 변화에 따른 유사한 stress-strain 특성을 나타내는 조건하에서 공정특성 및 전반적 물성에 미치는 영향을 조사하였다. 천연고무 기본 배합에서 촉진제나 황 공여체(sulfur donor) 증가에 따라 induction time은 길어지나, 가류속도는 빨라졌다. 가교계 변화에 따른 인장강도의 영향은 매우 적은 반면 신장율은 conventional vulcanization (CV)계에서 efficient vulcanization (EV)계로 갈수록 감소하는 경향을 보여 주었다. Blow-out이 발생하는 시간을 가교형태에 따라 비교하여 보면 CV

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Thiuram, Thiazole, Sulfenamide계 가황촉진제가 실리카로 충진된 천연고무 복합소재의 가황 및 물성에 미치는 영향 (Effects of Thiuram, Thiazole, and Sulfenamide Accelerators on Silica Filled Natural Rubber Compound upon Vulcanization and Mechanical Properties)

  • 최창용;김성민;박영훈;장미경;나재운;김광제
    • 공업화학
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    • 제22권4호
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    • pp.411-415
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    • 2011
  • 본 연구에서는 화학적 구조가 다른 thiuram계 tetramethyl thiuram disulfide (TMTD), dipenta methylene thiuram tertasulfied (DPTT), thiazole계 2-mercapto benzothiazole (MBT), 2,2'-dithiobisbenzothiazole (MBTS), sulfenamide계 n-cyclohexyl benzothiazyl-2-sulfenamide (CBS), n-oxydiethylene benzo-thiazyl-2-sulfenamide (NOBS)를 사용하여 각각의 촉진제가 실리카가 충진된 천연고무의 가황 특성 및 기계적 물성에 미치는 영향을 비교 평가하였다. TMTD는 상대적으로 빠른 가류 속도와 높은 최대 토크값($T_{max}$), 우수한 기계적 물성을 보였고 MBT, MBTS는 상대적으로 중간 정도의 가황 시간과 $T_{max}$, 기계적 물성을 보였다. 마지막으로 NOBS는 느린 가황 시간과 낮은 기계적 물성을 나타낸 반면 중간 값의 $T_{max}$를 나타냈다.

Thiazole계 가황촉진제가 실란/실리카 충전 천연고무 컴파운드의 가황 거동 및 기계적 물성에 미치는 영향 (Thiazole Type Accelerator Effects on Silane/Silica Filled Natural Rubber Compound upon Vulcanization and Mechanical Properties)

  • 김성민;김광제
    • 폴리머
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    • 제36권2호
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    • pp.235-244
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    • 2012
  • 본 연구에서는 thiazole 계 촉진제인 2-mercapto benzothiazole(MBT)의 첨가량을 변화시켜(0, 1, 2, 3, 4 phr) 실란/실리카로 충전된 천연고무 컴파운드에 첨가하여 가황속도, 물성, 고무-충전제간 상호작용계수(${\alpha}_F$), 가교밀도 및 탄젠트 델타($tan{\delta}$)에 미치는 영향을 비교 평가하였다. 촉진제의 첨가량이 증가할수록 $t_{s2}$, $t_{90}$ 가황시간은 빨라졌고 가교 밀도 및 300% 모듈러스는 증가하였다. 인장강도와 신장률 또한 증가하였으나 3 phr에서는 더 이상의 증가가 없었다. 그리고 상온에서의 $tan{\delta}$ 값은 $70^{\circ}C$에서보다 높은 값을 나타내었다. 촉진제의 함량변화는 천연고무-실란/실리카간 상호관계(${\alpha}_F$)에 큰 영향을 미치지 않는 것으로 관찰되었다. 가황속도에 미치는 메카니즘을 고찰하였다.