• 제목/요약/키워드: volume fraction of porosity

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가압함침공정 중 기공 형성에 대한 제조 변수의 영향 (The Influence of Fabrication Parameters on the Porosity Formation during Squeeze Infiltration Process)

  • 서영호;이형국
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.184-188
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    • 2001
  • The squeeze infiltration process is potentially of considerable industrial importance. The performance enhancements resulting from incorporation of short alumina fiber into aluminum are well documented. These are particularly significant for certain automobile components. But the solidification process gets complicated with manufacturing parameters and factors for porosity formation do not fully understand yet. In this study porosity defects were observed under several infiltrating conditions ; a kind of matrix, an initial temperature of melt, and a volume fraction of reinforcement. The desimetry and the microscopic image analysis were done to measure the amount of porosity. A correlation between manufacturing parameters and defects was investigated through these.

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Optimizing Electrical and Mechanical Properties of Reaction-Sintered SiC by using Different-Sized SiC Particles in Preform

  • Jeon, Young-Sam;Shin, Hyun-Ho;Park, Jin-Soo;Kang, Sang-Won
    • 한국세라믹학회지
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    • 제45권8호
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    • pp.439-442
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    • 2008
  • A series of reaction-sintered SiC was fabricated from preforms with varying volume fractions of two resin-coated SiC particles of different sizes (63 and $18{\mu}m$). The electrical resistivity and mechanical strength were eventually optimized at the small particle volume fraction of $0.3{\sim}0.4$, at which point the porosity of the preform was minimized. This study experimentally proves that additional processes after the formation of the preform, such as silicon infiltration and reaction sintering, do not apparently alter the optimum volume fraction of the preform packing, predicted by an existing analytical model based on solid packing. Thus, the volume fraction of particles of different sizes can be determined practically through the solid packing model to fabricate RSSCs with optimal properties.

Nonlinear bending of functionally graded porous nanobeam subjected to multiple physical load based on nonlocal strain gradient theory

  • Gao, Yang;Xiao, Wan-shen;Zhu, Haiping
    • Steel and Composite Structures
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    • 제31권5호
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    • pp.469-488
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    • 2019
  • We in this paper study nonlinear bending of a functionally graded porous nanobeam subjected to multiple physical load based on the nonlocal strain gradient theory. For more reasonable analysis of nanobeams made of porous functionally graded magneto-thermo-electro-elastic materials (PFGMTEEMs), both constituent materials and the porosity appear gradient distribution in the present expression of effective material properties, which is much more suitable to the actual compared with the conventional expression of effective material properties. Besides the displacement function regarding physical neutral surface is introduced to analyze mechanical behaviors of beams made of FGMs. Then we derive nonlinear governing equations of PFGMTEEMs beams using the principle of Hamilton. To obtain analytical solutions, a two-step perturbation method is developed in nonuniform electric field and magnetic field, and then we use it to solve nonlinear equations. Finally, the analytical solutions are utilized to perform a parametric analysis, where the effect of various physical parameters on static bending deformation of nanobeams are studied in detail, such as the nonlocal parameter, strain gradient parameter, the ratio of nonlocal parameter to strain gradient parameter, porosity volume fraction, material volume fraction index, temperature, initial magnetic potentials and external electric potentials.

Investigation of Microstructure Inhomogeneity in SiCp-reinforced Aluminum Matrix Composites

  • Gacsi, Zoltan;Gur, C.Hakan;Makszimus, Andrea;Pieczonka, Tadeusz
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1303-1304
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    • 2006
  • The type, volume fraction, size, shape and arrangement of embedded particles influence the mechanical properties of the particle reinforced metal matrix composites. This presents the investigation of the SiC particle and porosity distributions in various aluminum matrix composites produced by cold- and hot-pressing. The microstructures were characterized by optical microscopy and stereological parameters. SiC and porosity volume fractions, and the anisotropy distribution function were measured to establish the influence of the consolidation method.

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An analytical solution for bending and free vibration responses of functionally graded beams with porosities: Effect of the micromechanical models

  • Hadji, Lazreg;Zouatnia, Nafissa;Bernard, Fabrice
    • Structural Engineering and Mechanics
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    • 제69권2호
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    • pp.231-241
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    • 2019
  • In this paper, a new higher order shear deformation model is developed for static and free vibration analysis of functionally graded beams with considering porosities that may possibly occur inside the functionally graded materials (FGMs) during their fabrication. Different patterns of porosity distributions (including even and uneven distribution patterns, and the logarithmic-uneven pattern) are considered. In addition, the effect of different micromechanical models on the bending and free vibration response of these beams is studied. Various micromechanical models are used to evaluate the mechanical characteristics of the FG beams whose properties vary continuously across the thickness according to a simple power law. Based on the present higher-order shear deformation model, the equations of motion are derived from Hamilton's principle. Navier type solution method was used to obtain displacement, stresses and frequencies, and the numerical results are compared with those available in the literature. A comprehensive parametric study is carried out to assess the effects of volume fraction index, porosity fraction index, micromechanical models, mode numbers, and geometry on the bending and natural frequencies of imperfect FG beams.

가압함침법에 의한 $Al_2O_3/Al$ 복합재료의 기공 및 편석의 발생에 대한 분석연구 (Analysis of the Formation of Porosity and Segregation in $Al_2O_3/Al$ Composites by Squeeze Infiltration Method)

  • 서영호;이형국
    • 한국주조공학회지
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    • 제21권3호
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    • pp.163-178
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    • 2001
  • The squeeze infiltration process is potentially of considerable industrial importance. The performance enhancements resulting from incorporation of short alumina fiber into aluminum are well documented. These are particularly significant for certain automobile components. Aluminum matrix composite automotive parts, such as diesel engine pistons or engine blocks are produced using squeeze casting apparatus or pressure die-casting apparatus. But the solidification process gets complicated with manufacturing parameters and the factors for porosity formation have not fully understood yet. In this study the formation of porosity during squeeze infiltration has been studied experimentally to achieve an improved understanding of the squeeze infiltration process for manufacture of short-fiber-reinforced components, particularly the mechanism of porosity formation. Al-based MMCs produced under a range of conditions were examined metallographically and the porosity characterised;a kind of matrix, an initial temperature of melt, and a volume fraction of reinforcement. The densimetry and the microscopic image analysis were done to measure the amount of porosity. A correlation between manufacturing parameters and defects was investigated through these.

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사출성형용 열가소성 펠렛을 이용한 탄소섬유 복합소재 제작에 관한 연구 (A Study on the Production of Carbon Fiber Composites using Injection-molding Grade Thermoplastic Pellets)

  • 정의철;윤경환;김종선;이성희
    • 소성∙가공
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    • 제25권6호
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    • pp.402-408
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    • 2016
  • A manufacturing technology of carbon fiber composites with thermoplastic polymer pellets and continuous woven fiber was investigated using a compression molding process. To secure the impregnation of resin into the porosity of fabric the composite specimens were prepared with general injection-molding grade polypropylene pellets and low viscosity polycarbonate pellets. Tensile tests of polypropylene and polycarbonate composites were performed. Polycarbonate composites showed higher fracture strength than that of polypropylene composites because of the difference of matrix properties. However, the increase rate of strength was lower than that of polypropylene composites due to the difference of coherence between matrix and reinforcement. To investigate the effect of carbon fiber volume fraction on the fracture strength variation polypropylene composites with different volume fraction were compression molded and tensile tests were performed together. It was shown that the fracture strength of the polypropylene composites increased by 3.2, 5.4 and 6.9 times with the increase of carbon fabric volume fraction of 0.256, 0.367, and 0.480, respectively.

Effect of porosity distribution on free vibration of functionally graded sandwich plate using the P-version of the finite element method

  • Hakim Bentrar;Sidi Mohammed Chorfi;Sid Ahmed Belalia;Abdelouahed Tounsi;Mofareh Hassan Ghazwani;Ali Alnujaie
    • Structural Engineering and Mechanics
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    • 제88권6호
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    • pp.551-567
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    • 2023
  • In this work, the free vibration analysis of functionally graded material (FGM) sandwich plates with porosity is conducted using the p-version of the finite element method (FEM), which is based on the first-order shear deformation theory (FSDT). The sandwich plate consists of two face-sheet layers of FGM and a homogeneous core layer. The obtained results are validated using convergence and comparison studies with previously published results. Five porosities distribution models of FGM sandwich plates are assumed and analyzed. The effect of the thickness ratio, boundary conditions, volume fraction exponents, and porosity coefficients of the top and bottom layers of FGM sandwich plates on the natural frequency are addressed.

티타늄 용탕의 산화칼슘 및 흑연과의 반응 및 기포 결함의 형성에 미치는 압력의 영향 (The Reactions of the Ti Melt with CaO and Graphite and the Effect of Pressure on the Formation of Gas Porosity)

  • 배창근;권해욱
    • 한국주조공학회지
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    • 제20권4호
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    • pp.247-253
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    • 2000
  • Titanium was melted in the CaO-coated alumina crucible and the reaction between the melt and the coating layer was negligible. The volume fraction of the gas porosity was decreased with increasing pressure and the sound bar castings with no porosity was obtained under the Ar atmosphere of the pressure of $300kN/mm^2$. The surface of the casting obtained from CaO-coated graphite mold was slightly rougher than that from graphite without coating. The reaction product of titanium melt with the layer of CaO was mainly titanium oxide and that with graphite crucible was titanium cabide with small amount of titanium nitride.

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Buckling analysis of nano composite sandwich Euler-Bernoulli beam considering porosity distribution on elastic foundation using DQM

  • Nejadi, Mohammad Mehdi;Mohammadimehr, Mehdi
    • Advances in nano research
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    • 제8권1호
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    • pp.59-68
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    • 2020
  • In the present study, buckling analysis of sandwich composite (carbon nanotube reinforced composite and fiber reinforced composite) Euler-Bernoulli beam in two configurations (core and layers material), three laminates (combination of different angles) and two models (relative thickness of core according to peripheral layers) using differential quadrature method (DQM) is studied. Also, the effects of porosity coefficient and different types of porosity distribution on critical buckling load are discussed. Using sandwich beam, it shows a considerable enhancement in the critical buckling load when compared to ordinary composite. Actually, resistance against buckling in sandwich beam is between two to four times more. It is also showed the critical buckling loads of laminate 1 and 3 are significantly larger than the results of laminate 2. When Configuration 2 is used, the critical buckling load rises about 3 percent in laminate 1 and 3 compared to the results of configuration 1. The amount of enhancement for laminate 3 is about 17 percent. It is also demonstrated that the influence of the core height (thickness) in the case of lower carbon volume fractions is ignorable. Even though, when volume fraction of fiber increases, differences grow smoothly. It should be noticed the amount of decline has inverse relationship with the beam aspect ratio. Among three porosity patterns investigated, beam with the distribution of porosity Type 2 (downward parabolic) has the maximum critical buckling load. At the end, the first three modes of buckling will be demonstrated to investigate the effect of spring constants.