• 제목/요약/키워드: virtual Manufacturing

검색결과 439건 처리시간 0.026초

딥러닝 알고리즘을 이용한 인쇄된 별색 잉크의 색상 예측 연구 (A Study on A Deep Learning Algorithm to Predict Printed Spot Colors)

  • 전수현;박재상;태현철
    • 산업경영시스템학회지
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    • 제45권2호
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    • pp.48-55
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    • 2022
  • The color image of the brand comes first and is an important visual element that leads consumers to the consumption of the product. To express more effectively what the brand wants to convey through design, the printing market is striving to print accurate colors that match the intention. In 'offset printing' mainly used in printing, colors are often printed in CMYK (Cyan, Magenta, Yellow, Key) colors. However, it is possible to print more accurate colors by making ink of the desired color instead of dotting CMYK colors. The resulting ink is called 'spot color' ink. Spot color ink is manufactured by repeating the process of mixing the existing inks. In this repetition of trial and error, the manufacturing cost of ink increases, resulting in economic loss, and environmental pollution is caused by wasted inks. In this study, a deep learning algorithm to predict printed spot colors was designed to solve this problem. The algorithm uses a single DNN (Deep Neural Network) model to predict printed spot colors based on the information of the paper and the proportions of inks to mix. More than 8,000 spot color ink data were used for learning, and all color was quantified by dividing the visible light wavelength range into 31 sections and the reflectance for each section. The proposed algorithm predicted more than 80% of spot color inks as very similar colors. The average value of the calculated difference between the actual color and the predicted color through 'Delta E' provided by CIE is 5.29. It is known that when Delta E is less than 10, it is difficult to distinguish the difference in printed color with the naked eye. The algorithm of this study has a more accurate prediction ability than previous studies, and it can be added flexibly even when new inks are added. This can be usefully used in real industrial sites, and it will reduce the attempts of the operator by checking the color of ink in a virtual environment. This will reduce the manufacturing cost of spot color inks and lead to improved working conditions for workers. In addition, it is expected to contribute to solving the environmental pollution problem by reducing unnecessarily wasted ink.

3D 프린팅 된 서베이드 금관과 금속 프레임워크를 이용한 양악 가철성 의치 수복 증례 (3D printed surveyed restoration and metal framework in removable dentures: A case report)

  • 박송이;박상원;박찬;장우형;윤귀덕
    • 대한치과보철학회지
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    • 제61권2호
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    • pp.153-159
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    • 2023
  • 임플란트를 비롯한 고정성 보철물 제작에 있어서 Computer-aided design-computer-aided manufacturing 기술이 많이 사용되어 왔지만 가철성 의치의 경우 Selective laser melting 방식의 레이저 분말의 융합과정에서 오차가 생기면 융착 부족이나 과융합 등의 오차가 발생하여 정밀도를 크게 손상시킬 수 있어 여전히 기존의 아날로그 방식의 제조법을 사용하고 있다. 최근 CAD 소프트웨어의 발달로 가상의 서베잉과 프레임워크의 디자인이 가능해지고 이렇게 디자인된 형태를 밀링이나 3D 프린팅과 같은 방식으로 제작할 수 있게 되면서 전통적인 의치제작 방식 중 납형 제작이나 온성과 같은 과정을 대체할 수 있게 되었고, 제작 소요되는 시간과 비용을 줄일 수 있다. 따라서 본 증례는 CAD 소프트웨어 상에서 디지털 서베잉을 시행하여 서베이드 금속도재관을 제작하고 금속 프레임워크를 디자인하여 이를 3D 프린팅 하는 디지털 방식의 상하악 가철성 의치를 제작하여 좋은 임상 결과를 얻었기에 보고하는 바이다.

Development of a Large 3D printer for Manufacturing Form-Liner and Protective Skin of Concrete Structures

  • Jang, Jungsik;Hong, Kee-Jeung
    • International Journal of Internet, Broadcasting and Communication
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    • 제12권3호
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    • pp.74-86
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    • 2020
  • This study discussesresearch and development of large-sized 3D printers that can be applied to construction and civil engineering for various designs of protective casing on foam liner for concrete exteriors. The consistent use of concrete represents the current surroundings. However, concrete exteriors in Korea have not considered the regional characteristics, but the concrete has been poured solely for economical aspects for the last decade or two. There are many cases of poor installation and not enough design development projects to correct it. This study was conducted to apply various patterns, regional characteristics, and 3D printing for protective casing design for foam liner to create various designs for the concrete walls. Therefore, we started researching on a large 3D printer, and designed and developed this system. Considering the chronological process, the properties of concrete structures were identified, the application of designs for concrete in Korea and abroad and the 3D printing materials for the protective casing were surveyed and analyzed, and a stereotype was produced in the first year to study designs for the beauty of concrete surfaces. In the second year, images of regional characteristics were gathered, design ideas for regional promotion were derived, virtual images were produced along with design modeling to simulate the appearances, and verify the effect of application and promotion. Finally, in the third year, the 3D printer for concrete foam liner was constantly improved to analyze the 3D printing program and the various library elements to complete an actual large-sized 3D printer.

CS-3500 구강 내 스캐너로 채득된 디지털 인상의 신뢰도 및 정확도 평가 (Reliability and Accuracy of Digital Impression Obtained from CS-3500 Intraoral Scanner)

  • 김사학;김재홍;김종견
    • 치위생과학회지
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    • 제15권5호
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    • pp.673-678
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    • 2015
  • 본 연구는 최신 경향의 구강 내 스캐너로 채득된 3차원 디지털 인상의 정확도와 신뢰도를 평가하기 위해 4가지 계측 지점을 통하여 분석하였다. 주 모형과 비교하였을 때, 디지털 인상이 작게 계측되는 경향을 나타내었고, 각 계측지점별로 0.06~0.12 mm 범위의 차이를 보였다. 선행연구의 결과에 의해 임상적으로 오차범위를 허용할 수 있는 것으로 나타났으며, 환자의 진단이나 치아 교정치료 계획 수립 시 사용되는 모형에는 큰 영향이 없음을 확인할 수 있었다. 실험에서는 구강 내 상황이나 해부학적 구조를 무시하고 진행하였지만, 실제 임상에서 사용 시에는 구강 내 협소한 공간, 타액 등으로 인한 치아면의 난반사 증가, 혀 등의 해부학적 구조물로 인한 작업 방해 등의 여러 가지 요인이 인상과정에 영향을 줄 수 있을 것이라 판단된다. 추후 실험에서는 가능한 구강 내 상황을 재현한 상태에서 실험을 진행하면 좀 더 임상 적용에 도움이 될 것으로 생각된다.

Digital Human Model Simulation을 위한 RAMSIS 추정 운전자세의 정합성 평가 및 개선 (Evaluation of Predicted Driving Postures in RAMSIS Digital Human Model Simulation)

  • 박장운;정기효;장준호;권정웅;유희천
    • 산업공학
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    • 제23권2호
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    • pp.100-107
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    • 2010
  • For proper ergonomic evaluation using a digital human model simulation (DHMS) system such as $RAMSIS^{(R)}$, the postures of humanoids for designated tasks need to be predicted accurately. The present study (1) evaluated the accuracy of driving postures of humanoids predicted by RAMSIS, (2) proposed a method to improve its accuracy, and (3) examined the effectiveness of the proposed method. The driving postures of 12 participants in a seating buck were measured by a motion capture system and compared with their corresponding postures predicted by RAMSIS. Significant discrepancies ($8.7^{\circ}$ to $74.9^{\circ}$) between predicted and measured postures were observed for different body parts and driving tasks. Two methods (constraints addition and user-defined posture) were proposed and their effects on posture estimation accuracy were examined. Of the two proposed methods, the user-defined posture method was found preferred, reducing posture estimation errors by 11.5% to 84.9%. Both the posture prediction accuracy assessment protocol and user-defined posture method would be of use for practitioners to improve the accuracy of predicted postures of humanoids in virtual environments.

해양 시추용 Top Drive Machine Concept Design 연구 (Study of Concept Design for Offshore Top Drive Machine)

  • 배재일;정재욱;이준석
    • 대한기계학회논문집 C: 기술과 교육
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    • 제1권1호
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    • pp.39-47
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    • 2013
  • 탑 드라이브 장비는 드릴 비트에 회전력을 전달하여 굴착을 하게하는 장치이며, 1983년 Derrick Drilling Machine의 Kelly Rotary Table로 시작하여, 1984년에 DDM 650 DC가 등장함으로써 본격적으로 개발 되기 시작했다. 이러한 탑 드라이브 장비는 미국의 N사와 노르웨이 A사가 전 세계 시장의 90% 이상을 점유하고 있으며, 이로 인하여 탑 드라이브 장비의 세계시장 진입과 장비에 대한 정보가 제한적일 수 밖에 없다. 따라서 본 논문에서는 제한된 정보를 통하여 신뢰성을 가지는 제품을 개발하기 위한 절차 및 방법에 대하여 소개하고자 한다. 설계 오류 및 신뢰성이 검증된 제품 디자인을 위하여 3D Tool을 사용하였으며, 이를 활용하여 설계오류, 간섭체크, 기능체크, 구조강도 해석 등을 수행하여 제품의 신뢰성을 사전 검증 하였다.

3D 작업자 시뮬레이션을 이용한 굴삭기 생산공정 작업자 자세분석 (Posture Analysis of Workers in an Excavator Factory Using 3D Human Simulation)

  • 문덕희;백승근;장병림;이준석
    • 한국시뮬레이션학회논문지
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    • 제15권3호
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    • pp.93-101
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    • 2006
  • 근래에 작업자의 근골격계 질환이 산업현장의 주요한 논제로 등장하였다. 이러한 문제를 줄이기 위하여 다양한 방법들이 사용되고 있는데 그 중의 하나가 제품설계, 치구설계, 작업장 설계를 할 때 작업자의 안전을 최대한 확보하도록 설계단계에서 개선을 하는 것이다. 최근에 급속히 발전하고 있는 3D 시뮬레이션 기술을 사용하면 작업장을 설계하는 단계에서 제품 및 치구의 3D 도면을 이용하여 가상의 작업공간을 구축한 후 작업자의 작업 자세를 사전에 검증해 볼 수 있기 때문에 작업장 구축 후 발생할 수 있는 많은 문제점들을 사전에 검증하여 설계실패비용을 최소화할 수 있다. 본 논문은 3D 작업자 시뮬레이션을 이용하여 굴삭기 공장의 특정한 공정을 대상으로 개선 및 최적화를 하기위한 연구다. 먼저 CATIA를 이용하여 제품과 치구 등 작업장 구축을 위한 3D 모델을 개발하였다. 그리고 IGRIP, DPM. Human 등의 개발도구를 복합적으로 이용하여 작업장에서의 작업내용을 시뮬레이션 할 수 있는 모델을 개발한 후 작업 자세에 대한 분석을 수행하였다. 분석결과는 작업장을 개선하는데 이용하였다.

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Case Study of Concrete Surface Design and Construction Method for Freeform Building Based on BIM -Focused on Tri-Bowl, Korea-

  • Ryu, Han-Guk;Kim, Sung-Jin
    • 한국건축시공학회지
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    • 제12권3호
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    • pp.347-357
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    • 2012
  • While it is generally possible to install curved panels manufactured in a factory within the permitted error range on an irregular surface frame of concrete or steel, it is difficult and expensive. Freeform architecture is thus designed and constructed differently from formal buildings. In order to more easily and inexpensively actualize freeform architecture, Building Information Modeling (hereinafter referred to as BIM) has recently been applied in the construction industry. However, the related research and case analyses are not sufficient to identify the implications and contributions of freeform buildings in future similar projects. Therefore, this research will study design and construction methods for freeform surfaces, particular the concrete surface frame of freeform buildings based on BIM, focused on the Tri-Bowl project. This study attempts to analyze the pros and cons of each method for the concrete surface frame of the Tri-Bowl, and then presents the lessons learned and implications related to the design and construction process of the freeform architecture. Several implications for design and construction of concrete surface frame of the freeform building, the Tri-Bowl, are found. The first is that manufacturing and installation of a curved concrete frame is precisely performed based on the exact numerical values of materials and installation made using BIM 3D technologies, such as CATIA and Rhino. The second is that close and continuous collaboration among the different participants in the construction of the Tri-Bowl allowed them to cope with virtual conditions. The third is that design and construction processes have changed, and high quality of the surface frame of a freeform building is required.

흐름 적응 탕구계와 필터가 유동 안정성에 미치는 영향 연구 (A Study on the Effects of Flow Adaptive Gating System and Ceramic Filter on Flow Stability)

  • 황호영;윤송;남철희
    • 한국주조공학회지
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    • 제37권3호
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    • pp.71-77
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    • 2017
  • Casting defects produced during the casting process seriously affect the mechanical properties of the resulting products, reduce the performance capabilities of the product, and also result in economic losses. Therefore, this paper mainly investigates the causes of defects and methods by which to reduce these defects stemming from molten metal flows in a runner system of the type widely used in the sand mold casting process. The flow characteristics of a molten alloy are difficult to observe during the actual casting process. For this reason, a water model was used to observe the flow in the casting process, and the flow in each case was recorded using high-speed cameras as part of the experimental process of this study. Several repetitive experiments were performed to improve the accuracy of the experimental results. The traditional casting system was modified according to the design rules proposed by Campbell, and the system was termed flow-adaptive gating system with a water model. Comparing the flow characteristics of traditional and adaptive gating systems with a water model shows that the bubbles in the water in the latter case are reduced more significantly than in the former case. A ceramic filter system was adapted to the flow-adaptive gating system to minimize the instability of the flow during filling, which occurs as the fluid velocity in the runner increases. In additional, the flow behavior with and without the filter system were compared. The water model system in this work was shown to be able to verify that the adaptation of the filter system brings improvements by stabilizing the flow and reducing the amount of bubbles in the runner system. Moreover, using the flow-adaptive runner system with the filter system leads to considerably stable flows in the runner system.

4차 산업혁명 차세대 생산혁신 기술 탐색: 키워드 네트워크를 중심으로 (Exploring the Key Technologies on Next Production Innovation)

  • 이수철;고미현
    • 한국융합학회논문지
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    • 제9권9호
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    • pp.199-207
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    • 2018
  • 본 연구는 4차 산업혁명으로 불리는 생산 패러다임 변화에 선도적으로 대응하기 위해 차세대 생산혁신 기술을 증거기반 키워드 네트워크를 통해 분석하는 것을 목적으로 한다. 분석을 위해 차세대 생산혁신 기술과 관련한 총 441건의 논문데이터를 추출하였고, 이 논문들의 저자 키워드 동시 등장 관계를 기반으로 차세대 생산혁신 기술 네트워크를 구축하였다. 구축된 기술 네트워크를 바탕으로 중심성 및 키워드 그룹 분석을 통해 주요 기술을 탐색하였다. 그 결과 'digital twin', 'modeling and simulation' 등 가상세계와 물리세계를 실시간으로 완벽하게 연결하여 인사이트를 발견하고, 이를 설계 및 공정에 반영하는 기술들이 주요 기술로 분석되었다. 이러한 결과는 관련 산업 내에서 4차 산업혁명으로 인한 변화를 대비하는 기업들에게 의미 있는 정보를 줄 수 있을 것으로 기대된다.