• 제목/요약/키워드: vibration of machine

검색결과 1,193건 처리시간 0.021초

A basic study on Unmanned Machining Process Optimizing and Autonomous Control (무인화 가공공정 최적화 및 자율대응 기술에 관한 기반연구)

  • Kim, Dong-Hoon;Song, Jun-Yeob
    • Journal of the Korean Society for Precision Engineering
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    • 제29권4호
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    • pp.367-372
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    • 2012
  • The biggest factors that lower the machining accuracy are thermal deformation and chatter vibration. In this article, we introduce the study case of technology that can automatically compensate the errors of these factors of a machine during processing on the machine tool's CNC(Computerized Numerical Controller) in real time. This study is related to the detection and compensation of thermal deformation and chatter vibration that can compensate for faster and produce processed goods with more precision by autonomous compensation. In addition, this study is related to the active control of vibration during machining, monitoring of cutting force and auto recognition of machining axes origin. Thus, we attempt to introduce the related contents of the development we have made in this article.

Stability for Active Vibration Magnetic Bearing - Main Spindle of a Machine Tool (공작기계 자기베어링 - 주축 시스템의 능동진동 안정성 연구)

  • 김재실
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.697-703
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    • 2000
  • In design step of an active vibration control system, the stability analysis is required for obtaining a stable control region so that the system is protected from it violent natural vibration. This paper describes the procedure of stability simulation for the active magnetic bearing-main spindle of a machine tool. The characteristic equation of the overall system is derived by assembling the dynamic equation of a flexible shaft and the transfer functions of feedback components. And the stable region is obtained by calculating the eigenvalues of the characteristic equation. The simulated control stable region is good agreement by comparing the experiment. Therefore the stable control gain is selected in this paper.

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Monitoring of Chatter Vibration by Frequency Analysis of AE Signals (AE 신호의 주파수분석에 의한 Chatter 진동의 감시)

  • 조대현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • 제9권5호
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    • pp.157-164
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    • 2000
  • A machine tool generally has some serious stability problems in the form of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerates machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, the behavior of spectral density of AE signal and principal cutting force signal in order to monitor the chatter vibration in the cutting process has been investigated. From the results, the reliability of proposed monitoring method has been confirmed.

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Analysis of the Magnetic Force and Torque of a Rotatory Two-Phase Transverse Flux Machine (회전형 이상 횡자속형 전동기에서 발생하는 자기력 및 토크 해석)

  • Park, Nam-Ki;Chang, Jung-Hwan;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.829-835
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    • 2006
  • Rotatory two-phase transverse flux machine(TFM) is a relatively new type of motor with high power density, high torque, and low speed in comparison to conventional electrical motors. However, it has some shortcomings,.i.e. complex construction and high possibility of the magnetically induced vibration due to its inherent structure. This paper investigates the characteristics of the magnetic force and the torque in the rotatory two-phase TFM by using the 3-D finite element method and the spectral analysis. This research shows that the average torque decreases and that the torque ripple increases as the phase delay increases. It also shows that the unbalanced magnetic force is one of the dominant excitation forces in this machine. And it proposes a new topology of rotatory two-phase TFM to eliminate the unbalanced magnetic force.

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Fault Diagnosis of Rotating Machinery Using Multi-class Support Vector Machines (Multi-class SVM을 이용한 회전기계의 결함 진단)

  • Hwang, Won-Woo;Yang, Bo-Suk
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • 제14권12호
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    • pp.1233-1240
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    • 2004
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the nitration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

Dynamical behavior of the eccentric rotor system using mathematical modeling (동역학적 모델링을 통한 편심 회전체의 거동 해석)

  • 조문갑;조용구;김동원;이정윤;오재응
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.313-318
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    • 2003
  • The vibration of washing machine at spinning cycle is important problem that affects the performance of a product. In this raper, the inner structure of the washing machine is modeled as a rigid body suspension system and transfer farce caused by rotating unbalance mass is obtained using Newton's the 2nd law. and this model is used to predict the verge of walking instability during the spinning cycle. The walk of the drum washing machine is suggested by calculating the force transmissibility between drum and the cabinet. As calculating the resultant force exerted for cabinet, the friction coefficient of the pad is suggested to avoid the walk. In addition, relation between translational slip and rotational slip is derived and method to avoid the rotational slip is introduced.

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Experimental investigating and machine learning prediction of GNP concentration on epoxy composites

  • Hatam K. Kadhom;Aseel J. Mohammed
    • Structural Engineering and Mechanics
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    • 제90권4호
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    • pp.403-415
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    • 2024
  • We looked at how the damping qualities of epoxy composites changed when different amounts of graphite nanoplatelets (GNP) were added, from 0% to 6% by weight. A mix of free and forced vibration tests helped us find the key GNP content that makes the damper ability better the most. We also created a Representative Volume Element (RVE) model to guess how the alloys would behave mechanically and checked these models against testing data. An Artificial Neural Network (ANN) was also used to guess how these compounds would react to motion. With proper hyperparameter tweaking, the ANN model showed good correlation (R2=0.98) with actual data, indicating its ability to predict complex material behavior. Combining these methods shows how GNPs impact epoxy composite mechanical properties and how machine learning might improve material design. We show how adding GNPs to epoxy composites may considerably reduce vibration. These materials may be used in industries that value vibration damping.

Vibration Attenuation of a Drum-Typed Washing Machine Using Magneto-Rheological Dampers (MR 댐퍼를 사용한 드럼세탁기의 진동완화)

  • Cha, Sang-Tae;Baek, Woon-Kyung
    • Journal of Power System Engineering
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    • 제17권2호
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    • pp.63-69
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    • 2013
  • Most washing machines are now produced as a drum-type, where a washing drum mounted on a suspension system with springs and dampers, to minimize the transmittance of the vibration from the drum to the frame. A low-cost MR damper, using magneto-rheological fluids, can produce variable damping forces by changing the current values in the magnetic coil. Experimental results show the comparison of the vibration attenuation performances between two different dampers. One test set-up uses a passive damper and another one uses a MR fluid damper. The test results showed that the vibration amplitude of the washing machine with the MR damper is much smaller than the case with the passive damper.

Comparing machine fault diagnosis performances on current, vibration and flux based smart sensors (전류, 진동 및 자속센서기반 스마트센서를 이용한 기계결함진단 성능비교)

  • Son, Jong-Duk;Tae, Sung-Do;Yang, Bo-Suk;Hwang, Don-Ha;Kang, Dong-Sik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 한국소음진동공학회 2008년도 춘계학술대회논문집
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    • pp.809-816
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    • 2008
  • With increasing demands for reducing cost of maintenance which can detect machine fault automatically; low cost and intelligent functionality sensors are required. Rapid developments, in semiconductor, computing, and communication have led to a new generation of sensor called "smart" sensors with functionality and intelligence. The purpose of this research is comparison of machine fault classification between general analyzer signals and smart sensor signals. Three types of sensors are used in induction motors faults diagnosis, which are vibration, current and flux. Classification results are satisfied.

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Development of Rotating Machine Vibration Condition Monitoring System based upon Windows NT (Windows NT 기반의 회전 기계 진동 모니터링 시스템 개발)

  • 김창구;홍성호;기석호;기창두
    • Journal of the Korean Society for Precision Engineering
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    • 제17권7호
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    • pp.98-105
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    • 2000
  • In this study, we developed rotating machine vibration condition monitoring system based upon Windows NT and DSP Board. Developed system includes signal analysis module, trend monitoring and simple diagnosis using threshold value. Trend analysis and report generation are offered with database management tool which was developed in MS-ACCESS environment. Post-processor, based upon Matlab, is developed for vibration signal analysis and fault detection using statistical pattern recognition scheme based upon Bayes discrimination rule and neural networks. Concerning to Bayes discrimination rule, the developed system contains the linear discrimination rule with common covariance matrices and the quadratic discrimination rule under different covariance matrices. Also the system contains k-nearest neighbor method to directly estimate a posterior probability of each class. The result of case studies with the data acquired from Pyung-tak LNG pump and experimental setup show that the system developed in this research is very effective and useful.

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