• Title/Summary/Keyword: vibration of machine

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Die Cast Prototyping using Plaster Casting with Pressurized Vibration Casting Machine

  • Kim, Ki-Don;Yang, Dong-Yol;Park, Tae-Kwon
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.1
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    • pp.56-61
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    • 2001
  • This work is concerned with the development of a new plaster die casting process the combines pressurization and vibration for the prototyping of die-castings, and also with a plaster die-casting machine that has a structure quite similar to that of an ordinary die casting machine. The machine utilized an air cylinder for pressurization and a magnetic actuator for vibration. A rapid prototyped pattern is made by the LOM process to prepare a plaster mold. In the process, a plunger int he developed machine simultaneously pressurizes and vibrates the molten metal to fill the plaster mold completely and to facilitate the creation of nuclei in the molten metal, respectively. The developed machine produced a prototype of an end clutch cover with a remarkable improvement in mechanical properties.

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Modeling for vibration analysis of a drum washing machine using axiomatic design (공리적 설계를 이용한 드럼 세탁기의 진동 해석 모델링)

  • Kim S.H.;Choi D.H.;Hwang W.B.;Kim Y.S.;Jung B.S.;Kang D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.561-564
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    • 2005
  • The quality of a rotating body such as a washing machine depends on the vibration characteristics. So, the researches to reduce the vibration of a washing machine are actively performing, but it is very difficult to conduct these experiments because there are many design parameters affecting the vibration behavior. Accordingly, in this study it was complete to build a modeling of a drum washing mashing to analyze and predict vibration behaviors. The design parameters which affect the vibration were found, and the method for the systematic analysis of the design parameters was suggested using axiomatic design. In the previous study, the effect of the gasket has not considered on vibration behaviors, but in this study it was considered. The simulation results showed good agreements with the experimental results in the vibration displacement and the vibration tendency of a drum washing machine.

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Study on Structure Design of High-Stiffness for 5 - Axis Machining Center (5축 공작기계의 고강성 구조설계에 관한 연구)

  • Hong, Jong-Pil;Gong, Byeong-Chae;Choi, Sung-Dae;Choi, Hyun-Jin;Lee, Dal-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.7-12
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    • 2011
  • This study covers the optimum design of the 5-axis machine tool. In addition, the intelligent control secures structural stability through the optimum design of the structure of the 5-axis machine center, main spindle, and the tilting index table. The big requirement, like above, ultimately leads to speed-up operation. And this is inevitable to understand the vibration phenomenon and its related mechanical phenomenon in terms of productivity and its accuracy. In general, the productivity is correlated with the operation speed and it has become bigger by its vibration scale and the operation speed so far. Vibration phenomenon and its heat-transformation of the machine is naturally occurred during the operation. If these entire machinery phenomenons are interpreted through the constructive understanding and the interpretation of the naturally produced vibration and heat-transformation, it would be very useful to improve the rapidity and its stability of the machine operation indeed. In this dissertation, the problems of structure through heating, stability, dynamic aspect and safety about intelligent 5-wheel machine tool are discovered to examine. All these discoveries are applied to the structure in order to enhance the density of it. It aims to improve the stability.

Optimal Design of an Auto-Leg System for Washing Machines (세탁기용 자동신통저감장치($Auto-Leg^{TM}$)의 최적 설계)

  • Seo, H.S.;Lee, T.H.;Jeon, S.M.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.996-1001
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    • 2006
  • Automatic washing machines have been improved and popularized steadily since the first electric washing machine was produced in the early 1900's. Appliance industry has tried to obtain the performance of washing machine with large capacity, high energy efficiency, low vibration and low noise levels. As the installation peace of a washer becomes closer to the living space, vibration and noise problems become more important challenges. In general, a washing machine has four legs to support its body. Four legs of the washing machine should be attached on a floor. If not so, it may cause severe vibration or walking in the spin-drying process. Unfortunately, the floor of an ordinary house is bumpy in general, and the consumers will not accept bolting washing machines to a foundation; moreover, sometimes they move the location of their washing machines to utility rooms or bath rooms or kitchens and don't care for leveling the legs exactly. In this study, we devise an auto-leg system that prevents the occurrence of abnormal vibration and walking of washing machines. It is simply composed of a spring and a friction damper. Some experiments are implemented to show the dynamic characteristics of the three-dimensional auto-legged washing machine model that is located on the even or uneven ground. A spring parameter is optimized to adjust the length of the auto-leg system automatically up to 10 mm irregularity, and the friction damper is designed to decrease a resonance induced by the spring of the auto-leg system. Some numerical results show that placing the proposed auto-leg system in a washing machine makes good performance with low vibration, as well as low noise, regardless of the unevenness of the floor.

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Development of Balancer for Reduced Vibration of Washing Machine (세탁기의 진동 감소를 위한 밸런서 개발)

  • 폴위즈바;웨이지아카오;박정수;김형균
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.602-607
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    • 1997
  • Ball balance belong to a kind of automatic balancers opten referred to as direct balancer or passive mass systems. In such systems the balancing is achieved with free masses. One of the most prevalent problems encountered in washing is the vibration during spin cycle. The primary cause of this vibration is mass unbalance associated with non unform distribution of clothes. Front loading type machine of European style, especially, has inherent unbalance mass due to its shape and this then makes the vibration worse than top loading type machine, which is more popular in Korea. Since the mass distribution of cloths is random and can not be predicted in advance, direct automatic balances appear to be the only feasible alternative. The results form computer simulation and experimental testing will be presented together with stability implications.

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Suppression of Machine Tool Spindle Vibration by using TiC-SKH51 Metal Matrix Composite (TiC-SKH51 금속 복합재를 이용한 공작기계 주축 진동 억제에 관한 연구)

  • Bae, Wonjun;Kim, Sungtae;Kim, Yangjin;Lee, Sang-Kwan
    • Composites Research
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    • v.33 no.5
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    • pp.262-267
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    • 2020
  • With increasing demands for high-speed machining and lightweight design of machine tools, increasing likeliness of generation of machine tool spindle vibrations has become an important issue. Spindle vibration has a significant impact on the surface finish of the workpiece in ultra-precision machining. It is necessary to resolve the machine tool spindle vibration in various machining processes to improve machining accuracy. In this paper, a TiC-SKH51 metal-matrix composite was used to suppress the vibration of the machine tool spindle. To confirm the dynamic characteristic of the TiC-SKH51 composite, impact hammer tests were conducted. After verifying the reliability of a finite element analysis (FEA) by comparing the results of the impact hammer test with the modal analysis using FEA, the analysis of the machine tool spindle model was performed. The FEA results show that the TiC-SKH51 composite applied machine tool spindle can be utilized to suppress the vibration generation.

Analysis on the Vibration Characteristics of Ultra Precision Machine Tools (초정밀 가공 기계의 진동 특성 해석)

  • Kim, Seong Geol;Park, Young Ii;Kim, Seock Hyun
    • Journal of Industrial Technology
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    • v.14
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    • pp.119-125
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    • 1994
  • Ultra-precision machine tool equipped with the diamond bite tip is used to machine optical products, drums of VTR or computer hard disk. It needs nano technology in the surface roughness of workpiece. To perform the nano scale machining, ultra-precision machine tool must be designed and manufactured in consideration of the vibration characteristics. In this paper, using the finite element analysis, we investigate the modal parameters of the ultra-precision machine tool structures, which use cast iron, granite and alumina ceramic for the bed materials. To verify the numerical results, we manufacture a model of ultra-precision machine tool using granite bed and perform impulse test. Through the theoretical and experimental analyses, we could compare and estimate the vibration characteristics of the three models for the ultra-precision machine tools.

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Condition Monitoring of Link Driving System with Clearance (간극이 있는 링크구동계의 상태진단)

  • 최연선;민선환
    • Journal of KSNVE
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    • v.11 no.1
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    • pp.125-131
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    • 2001
  • There is a clearance between the parts of a machine due to design tolerance, manufacturing error, wear, looseness, or misalignment. If the clearance is large, the vibration and noise of the machine is generally large. Therefore, the analysis on the nitration and noise of a machine can tell the clearance of the machine, which reveals the condition of the machine, i.e., the existence of faults and the safety of the machine. The investigation of this kind of research should be on the basis of experimental results. A link mechanism with a clearance at a joint between the coupler and locker is made for the investigation of the condition monitoring of a machine due to clearance. The vibration and sound are measured from the link driving system during the operation. The signals are clarified using line enhancement technique. The noise removed signals are used to develop the dynamic model of the system for a model based fault diagnosis. Also this study showed that the clarified signals can be used for the calculation of the joint forces between the coupler and rocker and for the correlation between the vibration and sound levels and the clearance sizes.

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A Study on the Transient Motion Analysis for the Liquid Balinced Washing Machine (액체밸런서를 고려한 세탁기의 과도응답 특성에 관한 연구)

  • 이동익;오재응
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.1-13
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    • 1995
  • In order to investigate the effect of liquid balancer in washing machine, we identify the vibration characteristics of suspension system of washing machine and formulate the 4 D. O. F. system dynamic equations. As the washing machine rotates higher speed, it is emphasized to reduce the ecentric force due to unbalanced mass. Nowadays, the most effective cancelling method of eccentric force is known as the usage of liquid balancer. To determine the liquid distribution in liquid balancer, the fluid statics is considered. The system dynamic equations are solved by Runge-Kutta method and represent the good characteristics of real washing machine in X-Y plane. The accuracy of the numerical solution was examined by experiments. The simulation results show that the unbalanced mass has so much influence on vibration magnitude and the rotating shape of spin-basket. But the effect of mass reduction due to the dehydration of the spin-basket has little influence on transient vibration.

Cabinet Design for Vibration Reduction of a Drum Type Washing Machine (드럼세탁기의 진동 감소를 위한 캐비닛 설계)

  • Yong, Seung Ji;Kim, Kwon Hee;Kim, Young Gwan
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.9
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    • pp.731-737
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    • 2016
  • In the quest for improved capacity and accelerated dehydration speed of drum type washing machines, an increase in vibration emerges as a major challenge. In an attempt to derive a new design with reduced vibration, a full finite element model of washing machine has been developed, with experimental verification. After modal analyses of several design variants, a new design of the cabinet has been proposed. Forced vibration analysis of the new model suggests that 19% reduction in cabinet vibration amplitude can be achieved with this design.