• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.117-123
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• 2003

This paper deals with pressure ripple and noise reduction characteristics for a hydrostatic transmission(HST) consisting of a variable axial piston pump connected in an open loop to a fixed displacement axial piston motor. Pressure ripples in HST is major source of vibration, which can lead to fatigue failure of components and cause noise. In order to reduce the pressure ripple, an annular tube type hydraulic filter proposes to absorb pressure ripples with the high frequencies components to achieve better noise attenuation in HST. The basic principle tube is applied to propagation of pressure wave, reflection, absorption in cross section of discontinuity and resonance in the hydraulic pipeline. It is experimently confirmed that a hydraulic filter is absorbed to be about 30∼40dB of pressure ripple with high frequencies. These results will assist in modeling and design of noise reduction in hydraulic control systems, and here, should provide a means of designing a quieter HST.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.10a
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• pp.248-253
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• 1997

The ideal surface roughness is obtained by tool geometry and feed rate in face milling. however actual surface roughness is affected by various factors such as cutting conditions. vibration and used tool. To improve the quality and productivity of the machining parts, lots of research on the evaluation of tool life and control of surface roughness has been required. Therefore, the width of flank wear, cutting force, and surface roughness are monitored to analyse the characteristics of surface roughness. This experimental investigation is mainly focused on the characteristics of surface roughness in multi-insert milling using TiN coated tool.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.3
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• pp.133-140
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• 2004

Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

• Journal of the Korean Society for Precision Engineering
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• v.1 no.2
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• pp.33-40
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• 1984

Chatter is a relative vibration between workpiece and tool in machining of metals, and is an important limiting factor of production rate and surface quality, and also reduces the life of machine-tool itself and its tool. In this study, in order to suppress the machining chatter, the spring and the rubber damper are adopted to the tool post of a lathe. The results obtained in this experimental study are summarized as follows. 1. The spring and the damper employed in the tool post for the suppression of chatter increase the maximum chatter-free depth of cut and optimum values found for spring constant and compressive strain are 95kg/mm, 0.1954 respectively. 2. On the optimum condition resulting in this experimental study, the modified tool post increased 6 times in the maximum chatter-free depth of cut as compared with the conventional tool post.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.275-279
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• 2001

There are two kinds of the design criteria of piping system in petrochemical plant design. The first is on static state evaluation by thermal growth and the other is on dynamic evaluation by piping vibration. In the static design evaluation, the ASME B31.3 code defines 7000 cycles of fatigue life in operating the piping system with design condition. However, the dynamic design evaluation in comparative with small displacements of high frequencies to static condition has not established clearly the method, yet. So, this study purposes to present the trial of a proposal of dynamic design criterion on the basis of static design method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.43-47
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• 1995

The ball screw is one of the important mechanical parts for the linear motion feeding systems. The usage of the ball screw has been growing in various industrial fields such as CNC machine tool, industrial robot and automated systems. Because of ever increasing demand for ball screws, increased accuracy and quality of the ball screw is needed,especially the surface roughness of the ball contact area in order to diminish noise and vibration. Therefore to improve the surface roughness of the area,we introduced magnetic assisted polishing which is one of the new potential polishing methods. In this study, diamond slurry and iron powder was used for magnetic assisted polishing of the ball bearing surface. This polishing process was experimentally confirmed to improve the surface roughness of the ball bearing.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.287-293
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• 2001

Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip Packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the Product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly between tool life and drilling torque acquired in the inprocess monitoring system.

• Proceedings of the KSME Conference
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• 2000.04a
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• pp.415-419
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• 2000

Multi-degree-of-freedom (MDOF) displacement measurement Is needed In many application fields: precision machine control, precision assembly, vibration analysis, and so on. This paper presents a new MDOF displacement measurement method using a laser diode (LD), two position-sensitive detectors (PSDs), and a conventional diffraction grating. It utilizes typical features of a diffraction grating to obtain the information of MDOF displacement. MDOF displacement is calculated from the independent coordinate values of the diffracted ray spots on the PSDs. Forward and inverse kinematic problems were solved to compute the MDOF displacement of a rigid body. Experimental results show maximum absolute errors of less than ${\pm}10$ micrometers in translation and ${\pm}30$ arcsecs in rotation.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.39 no.4
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• pp.284-290
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• 2003

It is very important to minimize the weight of shaft from the viewpoint of economics and manufacture. For minimizing effectively the diameter of shaft in torsional shafting, authors developed computer program using the real-coded genetic algorithm which is one of optimizing techniques and based on real coding representation of genetic algorithm. In order to confirm the accuracy and effectiveness of the developed computer program, the computational results by the developed program were compared with those of conventional strength, stiffness and vibration designs for a generator shafting.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.4
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• pp.22-31
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• 2005

The purpose of this study is to design a flexural structure that has a function of pan and tilt for an artificial eyeball. The artificial eyeball system has a function of image stabilization, which compensate panning and tilting vibration of the body on which the artificial eyeball is attached. The target closed loop control bandwidth is 50Hz, so the mechanical resonance frequency is required to be more than the control bandwidth, which is a tough design problem because of a big mass of camera and actuator. In this study, the design process including the selection of the principal parameters by numerical analysis with ANSYS will be described, as well as the design results and frequency response.