• Title/Summary/Keyword: valve system

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Corrosion Characteristics of Welding Zones Welded with 1.25Cr-0.5 Mo Filler Metal to Forged Steel for Piston Crown Material

  • Jeong, Jae-Hyun;Lee, Sung-Yul;Lee, Myeong-Hoon;Baek, Tae-Sil;Moon, Kyung-Man
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.54-58
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    • 2015
  • A heavy oil of low quality has been mainly used in the diesel engine of the merchant ship as the oil price has been significantly jumped for several years. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, 1.25Cr-0.5Mo filler metal was welded with SMAW method in the forged steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% $H_2SO_4$ solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. And, the corrosion resistance of the heat affected and weld metal zones was also increased than that of the base metal zone. Furthermore, it appeared that the corrosive products with red color and local corrosion like as a pitting corrosion were more frequently observed on the surface of the base metal zone compared to the heat affected and weld metal zones. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the 1.25Cr-0.5Mo electrode.

Numerical Study on Hydraulic Fluid Flows Within Axial Piston Pumps (액셜 피스톤 펌프내 유압유 유동에 대한 수치해석적 연구)

  • Jeong, Jong-Hyun;Kim, Jong-Ki;Suh, Yong Kweon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.2
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    • pp.129-136
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    • 2010
  • Axial piston pumps have been widely used as power sources for hydraulic systems, but studies on the fluid flow within the pump have been usually performed using 1-D analysis because of the difficulties in considering the fluid compressibility, high-speed revolution, variation of the flow rate, and complicated geometry. The goal of this study was to understand the hydraulic fluid flow within axial piston pumps by using the 3-D numerical method and the process of generating discharge pressure ripples. To improve the convergence and robustness of the simulation model, a grid system was constructed with hexahedron-type grids around the valve plate. Furthermore, we employed an empirical formula to describe the relationship between the oil density and pressure. The CFD (computational fluid dynamics) results compared well with the experimental data.

Seismic Evaluation for Strainer in the Primary Cooling System (일차 냉각계통 스트레이너에 대한 내진 건전성 평가)

  • 정철섭
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.13 no.3
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    • pp.295-304
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    • 2000
  • To evaluate the structural integrity for the strainer under seismic loading the seismic analysis and design were performed for T-type strainer in accordance with ASME, Section Ⅲ, Class 3(ND). Since there are no specified design requirements for the strainer in ASME Code, the strainer body was analysed according to ND-3500, valve design. Flanged joints connected with PCS piping were designed according to ND-3658.3. And the criteria for the cover flange was governed by the Appendix XI. Both a frequency analysis and an equivalent static seismic analysis of the strainer were carried out using the finite element computer program, ANSYS. The frequency analysis results show the fundamental natural frequency is greater than 33Hz, thus justifying the use of the equivalent static analysis through which membrane and bending stresses are obtained in the critical points near the branch connection area. The results of the seismic evaluation fully satisfied with the structural acceptance criteria of the ASME Code. Accordingly the structural integrity on the strainer body and flanges were proved.

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A Study on High Efficiency Geothermal Heat Pump System by Improving Flow of Heat Exchanger (열교환기의 흐름개선을 통한 고효율 지열 히트펌프 시스템에 관한 연구)

  • Ahn, Sung-Hwan;Choi, Jae-Sang;Kim, Sang-Bum;Ahn, Hyung-Hwan
    • Journal of the Korean Institute of Gas
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    • v.21 no.4
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    • pp.42-46
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    • 2017
  • As $CO_2$ emission with imprudent using fossil fuel, annual mean temperature of earth is increased in every year. Geothermal energy is inexhaustible energy resource to solve this problem. Heat pump performance and heat exchange efficiency of ground loop are important to distribute widely. Thus, this study are performed to increase heat pump performance and heat exchange efficiency of ground loop with dual expansion valves and spacer. As a results, COP of cooling & heating is obtained improvement up to 11.4% using dual expansion valves, and heat exchange efficiency is increased up to 17.5% using spacer. It will be reduced initial installation cost due to increasing heat pump performance and heat exchange efficiency of ground loop.

Pressure Drop and Catalytic Dehydrogenation of NaBH4 Solution Across Pin Fin Structures in a Microchannel Reactor (마이크로 Pin Fin 화학반응기에서 수소화붕소나트륨 수용액의 압력강하 및 탈수소 화학반응 연구)

  • Jung, Ki Moon;Choi, Seok Hyun;Lee, Hee Joon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.6
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    • pp.381-387
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    • 2017
  • Dehydrogenation from the hydrolysis of a sodium borohydride ($NaBH_4$) solution has been of interest owing to its high theoretical hydrogen storage capacity (10.8 wt.%) and potentially safe operation. An experimental study has been performed on the catalytic reaction rate and pressure drop of a $NaBH_4$ solution over both a single microchannel with a hydraulic diameter of $300{\mu}m$ and a staggered array of micro pin fins in the microchannel with hydraulic diameter of $50{\mu}m$. The catalytic reaction rates and pressure drops were obtained under Reynolds numbers from 1 to 60 and solution concentrations from 5 to 20 wt.%. Moreover, reacting flows were visualized using a high-speed camera with a macro zoom lens. As a result, both the amount of hydrogenation and pressure drop are 2.45 times and 1.5 times larger in a pin fin microchannel array than in a single microchannel, respectively.

Development of a Hall-thruster Propulsion Controller for Science Technology Satellite-3 (과학기술위성3호 홀 추력 제어기 개발)

  • Rhee, Sung-Ho;Cho, Hee-Keun;Lyou, Joon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.10
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    • pp.992-997
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    • 2010
  • The Propulsion Control Module(PCM) of Hall-thruster Propulsion System(HPS) for Science and Technology Satellite-3 (STSAT-3) has the flow control accuracy of less than ${\pm}$3% and the pressure control accuracy of less than ${\pm}$5%. The pressure controller adjusts pressure around the set point by using a Proportional Flow Control Valve (PFCV) and a high pressure transducer, while the flow controller regulates the flow rate using PFCV and the anode current telemetry of the Hall Thruster. The controllers are chosen as the Proportional and Integral(PI) type, and the PI gains are tuned based on the Matlab simulations. The result of the PCM test had the flow control accuracy of less than ${\pm}$1.87% and the pressure control accuracy of less than ${\pm}$5%. This paper describes the design, realization, and performance test results of the PCM.

A Study on Jet Characteristic using a Coanda Effect in a Constant Expansion Rate Nozzle (코안다 효과를 이용한 제트 특성에 관한 연구)

  • Lee, Dong-Won;Lee, Sak;Kim, Byung-Ji;Kwon, Soon-Bum
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.8
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    • pp.706-713
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    • 2007
  • The jet structure issuing from a conventional convergent nozzle of variable expansion rate is compared with the result from the nozzle of a constant expansion rate using a normal type annular slit. In experiments, to investigate the jet characteristics between the two cases of jet, the mean velocity of nozzle exit is fixed to be 90m/s, the pressures along the jet axis and radial directions are measured by a scanning valve system moving with 3-axis auto-traverse unit, and the velocity distribution obtained by calculation from the measured static and total pressures is compared. Also to obtain the highly stable and convergence jets, it is turned out that the flow through a nozzle of constant expansion rate using the Coanda effect with an annular slit is the most preferable than that case through variable expansion rate nozzle. Furthermore, it is found that the pressure drop along the nozzle for the constant expansion rate nozzle is small relatively against to the case of variable expansion rate nozzle.

Recycling of Safety Check Valves Contaminated with Radioactivity by Chemical Decontamination (化學除染에 의한 逆止밸브의 再使用)

  • 정종헌;최왕규;원휘준;심준보;오원진
    • Resources Recycling
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    • v.10 no.1
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    • pp.56-65
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    • 2001
  • Chemical decontamination techniques have been employed to reuse the high cost check valves contaminated with radioactivity and to reduce the radiation exposure during the inspection and maintenance work of safety injection system containing check valves. After chemical decontamination, an ultrasonic treatment was conducted to remove the fine solid particles retained in the crevices of check valves. The decontamination process conditions and the amount of chemical reagents were determined from the results of a pre-test, using the (list arm holder. The decontamination factors (DF), estimated from the activity in the solution, ranged from 14.5 to 18.5 corresponding to the activity removal of 93-95ft. The corrosion test data indicated that the general corrosion rate during a chemical decontamination-ultrasonic treatment process are low for type 304 S tainless steel, Inconel -600 and Stellite-6 materials $ (2.1\times10^{-2}$ $6.0\times10^{-2}$ and$ 1.7\times10^{-2}$ mil, respectively).

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Treatment of Atrial Fibrillation in Elderly Patients with the Cox Maze Procedure Concurrently with Other Cardiac Operations

  • Kuh, Ja Hong;Song, Joon Young;Kim, Tae Youn;Kim, Jong Hun;Choi, Jong Bum
    • Journal of Chest Surgery
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    • v.50 no.3
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    • pp.171-176
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    • 2017
  • Background: In elderly patients who have atrial fibrillation (AF), surgical ablation of the arrhythmia during cardiac surgery may be challenging. Despite the reported advantages of ablating AF with the Cox maze procedure (CMP), the addition of the CMP may complicate other cardiac operations. We evaluated the effect of the CMP in elderly patients concurrent with other cardiac operations. Methods: From October 2007 to December 2015, we enrolled 27 patients aged >70 years who had AF and who underwent the CMP concurrently with other cardiac operations. The mean preoperative additive European System for Cardiac Operative Risk Evaluation score was $8{\pm}11$ (high risk). Results: Only 1 hospital death occurred (4%). The Kaplan-Meier method showed a high 5-year cumulative survival rate (92%). At mean follow‐up of 51 months, 23 patients (89%) had sinus rhythm conversion. The postoperative left atrial dimensions did not significantly differ between the 8 patients who had reduction plasty for giant left atrium ($53.4{\pm}7.5cm$) and the 19 patients who did not have reduction plasty ($48.7{\pm}5.7cm$). Conclusion: In patients aged >70 years, concurrent CMP may be associated with a high rate of sinus rhythm conversion without increased surgical risk, despite the added complexity of the main cardiac procedure.

Nonlinear Static Model-based Feedforward Control Algorithm for the EGR and VGT Systems of Passenger Car Diesel Engines (승용디젤엔진의 EGR, VGT 시스템을 위한 비선형 정적 모델 기반 피드포워드 제어 알고리즘 설계)

  • Park, Inseok;Park, Yeongseop;Hong, Seungwoo;Chung, Jaesung;Sohn, Jeongwon;Sunwoo, Myoungho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.135-146
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    • 2013
  • This paper presents a feedforward control algorithm for the EGR and VGT systems of passenger car diesel engines. The air-to-fuel ratio and boost pressure are selected as control indicators and the positions of EGR valve and VGT vane are used as control inputs of the EGR and VGT controller. In order to compensate the non-linearity and coupled dynamics of the EGR and VGT systems, we have proposed a non-linear model-based feedforward control algorithm which is obtained from static model inversion approach. It is observed that the average modeling errors of the feedforward algorithm is about 2% using stationary engine experiment data of 225 operating conditions. Using a feedback controller including proportional-integral, the modeling error is compensated. Furthermore, it is validated that the proposed feedforward algorithm generates physically acceptable trajectories of the actuator and successfully tracks the desired values through engine experiments.