• Transactions of Materials Processing
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• v.18 no.8
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• pp.607-616
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• 2009

There are three sub-processes associated with the assembly of the valve seat and cylinder head; heat fitting, cold fitting, and shrink fitting. In the heat fitting stage, the cylinder head is heated to a specified temperature and then squeezed toward the outer diameter of the valve seat. The cold fitting process cools the valve seat and safely squeezes it toward the inner diameter of cylinder head. However, these methods increased the installations & running cost and curtailed productivity. To address these problems, we analyzed the shrink fitting process using the contact pressure caused by fitting interference between the outer diameter of the valve seat and the inner diameter of the cylinder head. In this study, a closed form equation for predicting the contact pressure and fitting load is proposed. For quality control of the assembly line, principal factors of the shrink fitting process influenced in contact pressure were simulated by the FEM. Actual loads measured in the field showed good agreement with the results obtained by theoretical and finite element analysis.

• 한국전산유체공학회:학술대회논문집
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• 2009.11a
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• pp.170-176
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• 2009

Flow control butterfly valve(FCBV) is known to have difficulty in controlling flow rate along valve opening due to its high flow rate. In low opening condition, the butterfly valve also has some shortcomings such as noise, vibration and erosion which are mostly caused by cavitation effects. Therefore, the FCBV requires proper remedies to reduce cavitation effects and to improve flow control performance. Numerical analysis is applied to FCBV flow to find effects of design factors such as seat diameter and valve opening rate. Cases with 3 different sizes of seat diameter and various valve opening rate are selected for the numerical analysis. From the analysis results, it is found that the FCBV with small seat diameter shows better pressure loss performance and reduced cavitation effects.

• Journal of computational fluids engineering
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• v.15 no.1
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• pp.64-70
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• 2010

Flow control butterfly valve(FCBV) is known to have difficulty in controlling flow rate along valve opening due to its high flow rate. In low opening condition, the butterfly valve also has some shortcomings such as noise, vibration and erosion which are mostly caused by cavitation effects. Therefore, the FCBV requires proper remedies to reduce cavitation effects and to improve flow control performance. Numerical analysis is applied to FCBV flow to find effects of design factors such as seat diameter and valve opening rate. Cases with 3 different sizes of seat diameter and various valve opening rate are selected for the numerical analysis. From the analysis results, it is found that the FCBV with small seat diameter shows better pressure loss performance and reduced cavitation effects.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.729-732
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• 2002

In this paper, poppet valve with cone type poppet and sharp edged seat was studied. In order to develope poppet valve which have a specification of 315(bar) and 3(lpm), effect of design parameter as valve seat diameter, poppet angle, spring stiffness and spring pre-load was evaluated. The validity of simulation was confirmed and basic data far poppet valve design was derived.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.725-728
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• 2002

In this Paper, a mathematical model describing the dynamics of pilot operated pressure control valve was derived. A attempt to analyze the Parameters(seat diameter, cone angle, spring stiffness, control volume) which relate to the performance of the object valve was carried out. Simulation using AMESim as a simulation tool was operated, and verified the validity of our simulation by means of comparison our simulation results with an experimental results of the pilot operated pressure control valve.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.731-736
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• 2011

A pneumatic driving solenoid valve operates pneumatic control devices by opening/closing operating flow passage when the command is given by control system for the liquid-propellant feeding system of space launch vehicle. The simulation model of pneumatic driving solenoid valve is designed with AMESim to verify the designs and evaluate the dynamic characteristics and pneumatic behaviors of valve. To validate a valve simulation model, the simulation results of their operating durations of valve by AMESim analysis are compared with the results of experiments. In addition, the results of internal flow simulation with FLUENT are utilized to improve the accuracy of valve-modeling. Using the model, we analyze performance of valve; opening/closing pressure, operating time on various design factors; shape of control valve seat, drainage seat, rate of sealing diameter, volume of control cavity. This study will serve as one of reference guides to enhance the developmental efficiency of ventilation-relief valves with the various operating conditions, which shall be used in Korea Space Launch Vehicle-II.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.725-730
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• 2011

A 2-way solenoid valve regulates to maintain the pressure of ullage volume of propellant tanks when the command is given by control system for the liquid-propellant feeding system of space launch vehicle. The simulation model of solenoid valve for pressurization is designed with AMESim to verify the designs and evaluate the dynamic characteristics and pneumatic behaviors of valve. To validate a valve simulation model, the simulation results of their operating durations of valve by AMESim analysis are compared with the results of experiments. Using the model, we analyze performance of valve; opening/closing pressure, operating time on various design factors; shape of control valve seat, basic valve seat, rate of sealing diameter. This study will serve as one of reference guides to enhance the developmental efficiency of ventilation-relief valves with the various operating conditions, which shall be used in Korea Space Launch Vehicle-II.

• Proceedings of the KSME Conference
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• 2001.11b
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• pp.921-927
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• 2001

Steady flow bench test is a practical, powerful and widely used test in most engine manufacturers to give a design concept of a new engine. In order to use steady data as a performance index, it is necessary to build some database, which can correlate the port characteristics with engine data. However, it is very hard to investigate all port and valve shapes with experimental tools. The steady flow scheme is relatively simple and its results are bulk ones such as flow rate and momentum of flow. Therefore a CFD code can be easily applied to the port evaluation. In this study, the steady flow test was simulated through two and three-dimensional analysis on intake port design for comparing with experimental data and confirming the feasibility of applying analytic method. For this purpose, the effect of valve curvature on flow rate was estimated by a CFD code. There results were compared with those of real steady flow tests. As a result, the 2-D analysis described the phenomena qualitatively well, and also the results of 3-D analysis were almost consistent with experimental data.

• Journal of the Korean Society of Safety
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• v.25 no.6
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• pp.22-27
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• 2010

Flow Coefficients of intake port in an engine cylinder head were measured by a newly designed flow rig. In measuring the flow coefficient with traditional method, the valve lift was manually varied by technician with adjusting a micrometer which is directly connected to the intake valve of the cylinder head. The cam shaft of the cylinder head is directly rotated by a step motor and the valve lift was automatically varied with cam shaft profile in the newly designed flow rig. The measurement of the flow coefficient was automated by rotating the cam shaft with the step motor. Automatic measurement of the flow coefficient could be safely measured by separating a technician from the noise and vibration of the traditional flow rig. Also, the automatic measurement of the flow coefficient reduce the measurement time and provide meaningful statistical data.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.23 no.1
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• pp.30-38
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• 1987

One of the important characteristics of a disk valve is the thrust force. This thrust force has close relationship to the clearance between valve and valve seat in the disk valve. When the clearance is very small, it is very important to analyze the thrust force. This paper deals with the variation of the thrust force by comparing the experimental ed results and theoretical results in accordance with d the valve clearance. In case of the theoretical problems, the pressure gradient of the radial flow in a narrowly spaced disks was calculated by Sui Lin and Pai-Mow Lee already. Therefore, the thrust force of the disk valve was computed by utilizing this pressure gradient in the radial flow. In the experiment, the hydraulic oil which has high viscosity was used. Making the comparative study of the calculated results and the experimental results, the characteristics of the thrust force in the disk valve were investigated. The results obtained are as follows: 1. When the disk valve clearance was comparatively small, the experimental values had fairly good agreement with the calculated values independently of inlet pressure and valve size. 2. When the disk valve size was constant in the wide range of the disk valve clearance, the lower the inlet pressure was, the better the agreement between the experimental values and the calculated values was. 3. In case of the small clearance, the thrust force was depended on the outer diameter of the disk valve. In opposite case the thrust force was constant as the disk valve size varied.