• Title/Summary/Keyword: utilization of slag

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Utilization of Scheelite Mine Tailing as Raw Material of Ordinary Portland Cement (보통포틀랜드시멘트 원료로서 회중석 광미의 활용)

  • 김형석;정수복;김완태;안지환;채영배
    • Resources Recycling
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    • v.13 no.3
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    • pp.19-26
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    • 2004
  • In order to use the mine tailing which was generated in the flotation process of scheelite ore into the raw material of ordinary portland cement, the characteristics of the prepared cement clinker was investigated. Scheelite mine tailing is composed of 68.8% of $SiO_2$, 8.6% of $Al_2$$O_3$, 10.8% of $Fe_2$$O_3$, 5.0% of CaO, respectively. It exists as $\alpha$-quartz, muscovite, clinochlore and has 8.0% of 88 $\mu\textrm{m}$ residue. When LSF, SM, and IM of the raw materials (such as limestone, convertor slag, fly ash, and mine tailing) are 91.0, 2.60, and 1.60, respectively, the burnability index of the raw materials is 50.7, the crystal size of $C_3$S and $\beta$-C$_2$S in the prepared clinker is 15∼35$\mu\textrm{m}$, and about 3.8% of scheelite mine tailing can be used as raw material.

Mechanical Properties of the High Flowing Self-Compacting Concrete for Members of Bridge Overcrowded Arrangement of Bar (과밀 배근된 교량 부재용 초유동 자기충전 콘크리트의 역학적 특성)

  • Choi, Yun-Wang;Kim, Yong-Jic;Kang, Hyun-Jin
    • Journal of the Korea Concrete Institute
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    • v.20 no.2
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    • pp.175-183
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    • 2008
  • Domestically, application of High Flowing Self-Compacting Concrete (HSCC) is limited to building structures and it is difficult to find examples of application in civil infrastructural constructions. However, in the case of North America and Europe, by introducing precast and prestressed system, HSCC is being used for high-density reinforced bridge members. Hence it is assessed that broadening the utilization of HSCC into areas such as bridges and civil construction is required. Therefore in this research, to apply HSCC to high-density reinforced bridge members, ground granulated blast-furnace slag and fly ash were mixed in binary and ternary systems. Also the dynamical characteristics of HSCC, following 1st class regulations of Japan Society of Civil Engineers (JSCE), were assessed to enable application on high-density reinforced structures. The test results revealed ternary system mixture showed better mechanical characteristics than binary system mixture and the application on high-density reinforced precast bridge members seems possible.

Properties of CLC using Silica to Suppress Cracking due to Drying Shrinkage (건조수축에 따른 균열 억제를 위한 규사 혼입 CLC의 특성)

  • Lee, Chang-Woo;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.125-126
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    • 2021
  • In order to improve the housing culture, construction changes for the utilization of diverse and multifunctional spaces are appearing in response to the increasing diverse needs of consumers. Cellular Light-weight Concrete (CLC) is being developed for use in fire-resistant heat-insulating walls and non-bearing walls. However, manufacturing non-uniformity has become a problem as a drawback due to the use of foamed bubbles and normal temperature curing, and additional research is required. Therefore, in order to suppress cracks due to drying shrinkage, silica sand is mixed with CLC to try to understand its characteristics. In the experiment, the compressive strength from 7 to 28 days of age was measured via a constant temperature and humidity chamber, and the drying shrinkage was analyzed according to each condition using a strain gauge. The compressive strength of matrix tends to decrease as the substitution rate of silica sand increases. This is judged by the result derived from the fact that the specific surface area of silica sand is smaller than that of slag. Based on KS F 2701 (ALC block), the compressive strength of 0.6 products is 4.9 MPa or more as a guide, so the maximum replacement rate of silica sand that satisfies this can be seen at 60%. Looking at the change in drying shrinkage for just 7 days, the shrinkage due to temperature change and drying is 0.7 mm, and the possibility of cracking due to shrinkage can be seen, and it seems that continuous improvement and supplementation are needed in the future.

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Strengths and Permeability Properties of Porous Polymer Concrete for Pavement with Different Fillers (충전재 종류에 따른 포장용 포러스 폴리머 콘크리트의 강도 및 투수 특성)

  • Kim, Young-Ik;Sung, Chan-Yong
    • Journal of The Korean Society of Agricultural Engineers
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    • v.49 no.4
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    • pp.51-59
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    • 2007
  • Recently, concrete has been made porous and used for sound absorption, water permeation, vegetation and water purification according to void characteristics. Many studies are carried out on the utilization of sewage sludge, fly ash and waste concrete to reduce the environmental load. This study was performed to evaluate the void, strength, relationship between void and strength, permeability and chemical resistance properties of porous polymer concrete for pavement with different fillers. An unsaturated polyester resin was used as a binder, crushed stone and natural sand were used as an aggregate and bottom ash, fly ash and blast furnace slag were used as fillers. The mix proportions were determined to satisfy the requirement for the permeability coefficient, $1{\times}10^{-2}$ cm/s for general permeable cement concrete pavement in Korea. The void ratios of porous polymer concrete with fillers were in the range of $18{\sim}23%$. The compressive strength and flexural load of porous polymer concrete with fillers were in the range of $19{\sim}22$ MPa and $18{\sim}24$ KN, respectively. The permeability coefficients of porous polymer concrete with fillers were in the range of $5.5{\times}10^{-1}{\sim}9.7{\times}10^{-2}$ cm/s. At the sulfuric acid resistance, the weight reduction ratios of porous polymer concrete immersed during 8-week in 5% $H_{2}SO_{4}$ were in the range of $1.08{\sim}3.56%$.

Durability Performance Evaluation On Early-Aged Concrete with Rice Husk Ash and Silica Fume (Rice Husk Ash와 실리카퓸을 혼입한 초기재령 콘크리트의 내구성능 평가)

  • Saraswathy, Velu;Kwon, Seung-Jun
    • Journal of the Korea Concrete Institute
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    • v.27 no.4
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    • pp.343-351
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    • 2015
  • Currently, lots of researches have been performed for reducing cement usages due to increasing social/engineering problems caused by $CO_2$ emission. Supplementary cement materials like fly ash, slag, and silca fume are usually employed for cement replacement, and nowadays rice husk ash (RHA) is widely studied for enhancement of concrete performance as mineral admixture. In this paper, concrete samples with RHA and SF which is known for its engineering advantages are prepared and a resistance to chloride attack is evaluated in early-aged concrete. For the work, replacement ratios of 10~30% for RHA concrete and 2~8% for SF concrete are considered, and various durability tests such as density, void, sorptivity, current measurement, and chloride diffusion coefficient are performed including mechanical test like compressive and tensile strength. Replacement of RHA 10~15% shows better improvement of corrosion resistance and strength than that of SF 2~4% and normal concrete, which shows a strong applicability for utilization as construction materials.

Characteristics of Asphalt Concrete Utilizing Coal Ash Based Filler (석탄회 기반 채움재를 활용한 아스팔트 콘크리트의 공학적 특성)

  • Kim, Young-Wook;Park, Keun-Bae;Woo, Yang-Yi;Moon, Bo-Kyung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.3
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    • pp.305-312
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    • 2017
  • This paper presents a laboratory investigation into the effects of fillers using industrial by-product such as coal ash, IGCC slag on properties of hot-mixed asphalt concrete variation with filler content. For comparison, existing mixture with lime and dust have also been considered. Marshall and flow test has been considered for the purpose of mix design as well as evaluation of mixture. Other performance tests such as indirect tensile strength test, tensile strength ratio(moisture susceptibility), dynamic stability have also been carried out variation with filler content. It is observed that the mixes with industrial by-product exhibit conform with quality standard. Therefore, it has been recommended to utilize industrial by-product based on fly ash wherever available, not only reducing the produce cost but also partly solve the industrial by-product utilization and disposal problem.

Influence of Mixtures and Curing Conditions on Strength and Microstructure of Reactive Powder Concrete Using Ternary Pozzolanic Materials (배합 및 양생조건이 3성분계 포졸란재를 이용한 RPC의 강도발현 특성에 미치는 영향)

  • Janchivdorj, Khulgadai;Choi, Seung-Hoon;So, Hyoung-Seok;Seo, Ki-Seog;So, Seung-Young
    • Journal of the Korea Concrete Institute
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    • v.25 no.4
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    • pp.457-465
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    • 2013
  • This study discussed the influence of mixtures and curing conditions on the development of strength and microstructure of RPC using ternary pozzolanic materials. Through pilot experiment, various RPC was manufactured by adding single or mixed ternary pozzolanic materials such as silica fume, blast furnace slag and fly ash by mass of cement, up to 0~65%, and cured by using 4 types of method which are water and air-dried curing at $20^{\circ}C$, steam and hot-water curing at $90^{\circ}C$. The results show that the use of ternary pozzolanic materials and a suitable curing method are an effective method for improving development of strength and microstructure of RPC. The unit volume of cement was greatly reduced in RPC with ternary pozzolanic materials and unlike hydration reaction in cement, the pozzolanic reaction noticeably contributes to a reduction in hydration heat and dry shrinkage. A considerable improvement was found in the flexural strength of RPC using ternary pozzolanic materials, and then the utilization of a structural member subjected to bending was expected. The X-ray diffractometer (XRD) analysis and Scanning Electronic Microscope (SEM) revealed that the microstructure of RPC was denser by using the ternary pozzolanic materials than the original RPC containing silica fume only.

Investigation on the Mechanical Properties of High-Strength Recycled Fine Aggregate Mortar Made of Nanosilica Dispersed by Sonication (나노실리카 혼입률이 실리카퓸 및 고로슬래그 미분말을 혼입한 4성분계 고강도 순환잔골재 모르타르의 역학적 성능에 미치는 영향)

  • Seong-Woo Kim;Rae-Gyo Moon;Eun-Bi Cho;Chul-Woo Chung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.2
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    • pp.97-104
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    • 2023
  • In order to maximize the utilization of recycled fine aggregate, high strength mortar made of 100 % recycled fine aggregate was prepared, and its physical properties were evaluated to determine the possibility of using recycled fine aggregate as structural aggregate. The effect caused by the amount of nanosilica on the physical properties of w/b 0.2 recycled fine aggregate mortar consisting of cement, silica fume, and blast furnace slag. To improve the dispersion of nanosilica inside mortar, an aqueously dispersed nanosilica solution by ultrasonic tip sonication was prepared, and incorporated into the mortar to evaluate changes in mortar flow, porosity and compressive strength depending on nanosilica content. According to the experimental results, mortar flow decreased as the replacement ratio of nano-silica increased. As the replacement ratio of nanosilica increased up to 0.75 %, the porosity decreased and the compressive strength increased, but, at a replacement ratio of 1 %, the porosity increased and the compressive strength decreased. It was confirmed that the nano-silica replacement ratio of 0.75 % was optimum proportion to maximize the mechanical performance of high-strength recycled fine aggregate mortar.

A Study on the Utilization Method in the SCW Method using Supplementary Cementitious Materials (시멘트 대체재료를 활용한 SCW공법에서의 활용 방안에 대한 연구)

  • Kwang-Wu Lee;Jae-Hyun Park;Young-Won Lee;Dae-Sung Cho
    • Journal of the Korean Geosynthetics Society
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    • v.22 no.3
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    • pp.87-95
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    • 2023
  • Recently, redevelopment of the original downtown area is underway, the necessity of construction in adjacent location is increasing. However, excavations in dense urban areas are prone to ground problems due to various causes, so it is necessary to use materials and methods that can minimize such problems. As a general earth retaining method, various methods such as diaphragm wall and CIP method are applied using cement. However, since a large amount of cement is used for the installation of earth retaining method, it is necessary to conduct research on the development of new cement substitute materials to significantly reduce greenhouse gas emissions. In this study, we utilized the hardening reaction of blast furnace slag powder, desulfurized gypsum and high calcium fly ash by alkali activation and applied it to the SCW method. As a result, it was analyzed that the compressive strength of solidified soil using development solidification material was 96.2 ~ 106.3% of OPC at 28 days of curing. In addition, the strength increment ratio was 2.06 for sandy soil and 2.41 for clayey soil, which was higher than 1.85 of OPC. It seems an advantageous in terms of long-term strength. In addition, from the environmental point of view, it was analyzed that there is no elution of heavy metals and that greenhouse gas emissions can be dramatically reduced. Therefore, if further studies are conducted, it can be applied to the SCW method.

A Study on Characterization of Expansion Agent in Mortar with Light Burned Dolomite By-Product (경소백운석(輕燒白雲石) 부산물(副産物)을 활용(活用)한 바닥 몰탈용 팽창재(膨脹材)의 특성검토(特性檢討))

  • Lee, Keon-Ho;Min, Sung-Eoi;Lee, Hyoung-Woo;Cho, Jin-Sang;Cho, Kye-Hong;Han, Choon
    • Resources Recycling
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    • v.21 no.6
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    • pp.12-22
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    • 2012
  • This study investigated a utilization technology of light burned dolomite. light burned dolomite ($CaMg(CO_3)_2$) generated in furnace (steel manufacturer) is an alternative to quick lime. Using light burned dolomite has an effect on reducing the consumption of fluorite slag MgO concentration in supersaturated solution by prolonging the life of softening effect. Armophous MgO, not containing periclase is formed by firing dolomite under $800^{\circ}C$. It has larger surface area and higher reactivity than periclase, and also shows better expansion effect than quicklime. Due to those effects, therefore, armophous MgO produced from light burned dolomite is used as an alternative expansion agent in mortar. In the experiment, characteristics of light burned dolomite were compared to those of existing expansion agents such as anhydrite and quicklime. Then, each expansion and shrinkage rates were measured over a period of about 3 months in both of 1m Jis mold at labscale and apartment mortar flooring at field scale. In the result, it was observed that light burned dolomite in mortar flooring more compensates for the expansion and shrinkage rates than the existing expansion agents, showing low expansion rate of below 0.05% and also decreases the crack.