• Title/Summary/Keyword: urea resin

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Properties of Urea-Formaldehyde Resin Adhesives with Different Formaldehyde to Urea Mole Ratios

  • Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.35 no.5
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    • pp.67-75
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    • 2007
  • As a part of abating the formaldehyde emission of urea-formaldehyde (UF) resin adhesive by lowering formaldehyde to urea (F/U) mole ratio, this study was conducted to investigate properties of UF resin adhesive with different F/U mole ratios. UF resin adhesives were synthesized at different F/U mole ratios of 1.6, 1.4, 1.2, and 1.0. Properties of UF resin adhesives measured were non-volatile solids content, pH level, viscosity, water tolerance, specific gravity, gel time and free formaldehyde content. In addition, a linear relationship between non-volatile solids content and sucrose concentration measured by a refractometer was established for a faster determination of the non-volatile solids content of UF resin. As F/U mole ratio was lowered, non-volatile solids content, pH, specific gravity, water tolerance, and gel time increased while free formaldehyde content and viscosity were decreased. These results suggested that the amount of free formaldehyde strongly affected the reactivity of UF resin. Lowering F/U mole ratio of UF resin as a way of abating formaldehyde emission consequently requires improving its reactivity.

Urea Resin Treat Effects on Silk Textiles (요소수지를 주체로 한 편직물구조 개선연구)

  • 최병희;이양후;김한수
    • Journal of Sericultural and Entomological Science
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    • v.20 no.1
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    • pp.15-23
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    • 1978
  • This studies have been carried out for several years to develop more better urea resin treating process on silk textiles which may be better crease resist without harming on the textile touch feeling. Specially, this paper payed attention to minimize the necessary formaldehyde content to be condensed with urea and created a new processing method which is named as Homo Metalic Urea Resin found to be better than urea resin process. The obtained results are as followings. 1. The prepared urea resin was found to be smell-less because of minimized formaldehyde content is the least than any other reports carried out before than this. 2. A new type of urea resin has been created by using uric 2incchloride and formaldehyde which is named as Homo Metalic Urea Resin. This processing method may carry both weighing process and urea resin process. 3. Crease resistance, stiffness and bulkiness were increased through such resin treats. Homo metalic urea resin process showed better results than the urea resin process. 4. Spun silk or low twisted silk have shown better crease resistance than raw silk or high twisted silk upon the both resin treats. 5. Both treat methods were found to be good economical feasibility upon the silk finishing process. 6. Tenacity and elongation of silk fibers were found to decrease some what because of grafting or weighing results. 7. Wooly silk has been also created with specific urea resin process. Such silk could be obtained by formaldehyde gas treat with urea soaken silk in a chamber, which induced to form scale on the surface of silk fibers.

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Effects of Urea-Phenol-Melamine Copolymer Adhesive on the Plywood Qualities (요소(尿素)·멜라민·페놀공축합수지(共縮合樹脂)가 합판(合板)의 재질(材質)에 미치는 영향(影響))

  • Lee, Hwa-Hyoung;Hong, Seung-Do
    • Journal of the Korean Wood Science and Technology
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    • v.12 no.1
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    • pp.38-43
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    • 1984
  • Water soluble urea-melamine-phenol copolymer adhesive manufactured with 80 percent of urea resin contents was manufactured by different molar ratio for a high temperature curing type, and their properties and strengthes were examined through manufactures of plywood with Kapur (Dryobalanops spp.) veneers. The results are summarized as follows: 1. Specific gravities of air dried plywood manufactured from each adhesive ranged from 0.78 to 0.84 and their moisture contents met the KS requirement. 2. In dry and wet shear strength, $U_{80}M_{10}P_{10}$ copolymer resin showed the highest value and urea resin was the lowest, indicating that melamine and phenol were effective for increasing glue shear strength of urea resin. 3. In case of glue shear strength after boiling test, phenolic resin was the nest and melamine was not so effective as phenol on reinforcement of boiling water resistance of urea resin.

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Effects of Formaldehyde to Urea Mole Ratio on Thermomechanical Curing of Urea-Formaldehyde Resin Adhesives

  • Park, Byung-Dae;Kim, Jae-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.35 no.5
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    • pp.76-86
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    • 2007
  • This study was conducted to investigate the effects of formaldehyde to urea (F/U) mole ratio on thermomechanical curing of UF resin adhesives with different F/U mole ratios. Thermomechanical curing of these UF resin adhesives was characterized using parameters of dynamic mechanical analysis (DMA) such as the gel temperature, maximum storage modulus, and peak temperatures of storage and loss modulus. As the F/U mole ratio decreased, the gel temperature of UF resin adhesives increased. The maximum storage modulus as an indicator of the rigidity of UF resin adhesives decreased with decreasing F/U mole ratio. The peak temperature of tan $\delta$ increased with decreasing F/U mole ratio, indicating that the vitrification occurred faster for high F/U mole ratio of UF resin adhesives than for the one of lower F/U mole ratio. These results partially explained the reason why UF resin adhesives with lower F/U mole ratio resulted in relatively poor adhesion performance when they were applied.

Isoconversional Cure Kinetics of Modified Urea-Formaldehyde Resins with Additives

  • Park, Byung-Dae
    • Current Research on Agriculture and Life Sciences
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    • v.30 no.1
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    • pp.41-50
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    • 2012
  • As a part of abating formaldehyde emission of urea-formaldehyde resin, this study was conducted to investigate the rmalcure kinetics of both neat and modified urea-formaldehyde resins using differential scanning calorimetry. Neat urea-formaldehyde resins with three different formaldehyde/urea mol ratios (1.4, 1.2 and 1.0) were modified by adding three different additives (sodium bisulfite, sodium hydrosulfite and acrylamide) at two different levels (1 and 3wt%). An isoconversional method at four different heating rates was employed to characterize thermal cure kinetics of these urea-formaldehyde resins to obtain activation energy ($E{\alpha}$) dependent on the degree of conversion (${\alpha}$). The $E{\alpha}$ values of neat urea-formaldehyde resins (formaldehyde/urea = 1.4 and 1.2) consistently changed as the ${\alpha}$ increased. Neat and modified urea-formaldehyde resins of these two F/U mol ratios did show a decrease of the $E{\alpha}$ at the final stage of the conversion while the $E{\alpha}$ of neat urea-formaldehyde resin (formaldehyde/urea = 1.0) increased as the ${\alpha}$ increased, indicating the presence of incomplete cure. However, the change of the $E{\alpha}$ values of all urea-formaldehyde resins was consistent to that of the Ea values. The isoconversional method indicated that thermal cure kinetics of neat and modified urea-formaldehyde resins showed a strong dependence on the resin viscosity as well as diffusion control reaction at the final stage of the conversion.

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The Thermal Characteristics of Cellulose Fabrics Finished with Urea-Formaldehyde Resin (요소.포름알데히드 수지가공 셀룰로오스계 직물의 열특성)

  • Song, Wha Soon
    • Textile Coloration and Finishing
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    • v.5 no.4
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    • pp.79-91
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    • 1993
  • The purpose of this study is to prepare the newer, more comfortable of urea-formaldehyde resin finished fabrics. The methods of this study are by making examinations and comparisons the relations between the thickness, fabrics counts, weight, moisture regain and crease recovery of cotton and viscose rayon fabrics caused by condition of urea-formaldehyde resin finishing and warm retaining ability and warm-cool sense. The analytic results of thermal character in state of fabrics material finished with urea-formaldehyde are as follows: 1. The warm retaining ability has no correlation with mixing ratio of resin but the increase of the warm retaining ability has correlation with the increase of concentration of urea-formaldehyde resin. 2. The result pf multiple regression analysis for effect of physical property according to the concentration of resin to the warm retaining ability revealed as below. As the weight, thickness and density increase and moisture regain decreases, the warm retaining ability increases. 3. The qmax value has no correlation with mixing ratio of resin but the increase of the qmax value has correlation with the increase of resin concentration. In the end, the effect of it promotes cool sense. 4. The result of multiple regression analysis for effect of physical property according to the concentration of resin to the qmax value revealed as below. As he weight and thickness increase, the qmax value decrease. But, as the density and crease recovery increase, the qmax value increase.

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Evaluation of the Performance and Formaldehyde Emission Level of Particleboards Bonded with Urea-Formaldehyde Resins (요소수지로 접착된 파티클보드의 포름알데히드 방산량과 성능평가)

  • Oh, Yong-Sung
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.4
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    • pp.92-97
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    • 1998
  • Four urea-formaldehyde (UF) resins were synthesized as a particleboard (PB) binder with the four different initial formaldehyde/urea mole ratio and the final mole ratio of 1.15. The UF resins were characterized according to the standard method of resin adhesive analysis. PBs were manufactured using liquid UF resins at 5 minutes press time and 6% resin solids levels on an ovendry particle weight basis. A total of 20 PBs was fabricated for 5 panel replication per UF resin types. The panels were tested for physical strength properties per the procedure ASTM D 1037. The formaldehyde emission levels from the PBs bonded with the UF resins were tested according to 2-hour desiccator test method ASTM D 5582. There were no significant differences among UF resin types for internal bond strength of PBs. But there were significant differences among UF resin types for formaldehyde emission level of PBs. The results showed that the formaldehyde emission level was influenced by the UF resin types without reducing the adhesive performance.

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Slow release of microencapsulated model compounds of insect pheromone using low molecular weight polyethylene and urea-formaldehyde resin (저분자량 polyethylene과 urea-formaldehyde 수지를 이용한 microencapsulation에 의한 곤충 페로몬의 model 화합물들의 slow release)

  • Kim, Jung-Han;Oh, Won-Taek;Kim, Yong-Jin
    • Applied Biological Chemistry
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    • v.34 no.2
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    • pp.110-116
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    • 1991
  • As the model compounds, citral and n-octanol which possess similar characteristics and structures of low molecular weight insect pheromones and $({\pm})-5-hydroxy-4-methyl-heptan-3-one$ which shows the aggregation pheromones activity of the rice weevil and the maize weevil were microencapsulated with low molecular weight polyethylene(LMPE) and urea-formaldehyde resin as wall materials. The core materials were microencapsulated as small particles in LMPE and urea-formaldehyde resin polymers and the microencapsulated polymers were white powders. And the polymer made from urea-formaldehyde resin was better than that from LMPE as wall material. The slow releasing effect and the releasing patten of the microencapsulated core materials were examined by solvent extraction method and headspace sampling method. Citral and n-octanol and $({\pm})-5-hydroxy-4-methyl-heptan-3-one$ were release more than 40 days and 15 days, respectively. The releasing pattern of urea-formaldehyde resin microcapsules showed rather smooth decrease than that of LMPE and was maintained at steady level longer.

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Effects of Resin Compositions and Additives on Gelation Properties and Bonding Characteristics of Urea-Melamine-Formaldehyde resin adhesives (요소·멜라민 수지 접착제의 겔화성 및 접착특성에 미치는 수지조성과 첨가물의 영향)

  • Roh, Jeang-Kwan
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.1
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    • pp.72-78
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    • 1999
  • To accelerate the curing and to improve the bonding properties of urea-melamine-formaldehyde (UMF) resin adhesives for plywood, the effects of resin compositions and additives on gelation time and bonding strength were discussed. The gelation time of UMF resin prepared by simultaneous reaction with urea(U), melamine(M) and formaldehyde(F) at M/U molar ratio 0.2 was shortened as the molar ratio of formaldehyde to urea was increased. However, at F/U molar ratios higher than 2.5, the amounts of free fomaldehyde of resin could not satisfy with KS standard, Therefore, it was difficult to increase the amount of formaldehyde in resin composition for the purpose of fast gelation time. With increasing the molar ratio of melamine to urea(M/U) from 0.3 to 0.6 at constant F/U molar ratio 3.4, the gelation time of UMF resin was slightly decreased, while gradually increased at M/U molar ratio higher than 0.6. The gelation properties of UMF resin and bonding strength of UMF-bonded plywood could be enhanced by using ammonium chloride and p-toluene sulfonic acid as a curing-agent together with wheat flour and corngluten powder as a extender.

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Effect of Strength Increasing Sizes on the Quality of Fiberboard (섬유판(纖維板)의 증강(增强)사이즈제(齊)가 재질(材質)에 미치는 영향(影響))

  • Shin, Dong So;Lee, Hwa Hyoung
    • Journal of Korean Society of Forest Science
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    • v.30 no.1
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    • pp.19-29
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    • 1976
  • The fiberboard and paper mills in this country are much affected by the price hikes and shortage of phenolic resins, since phenolic acid as a raw material depends on imported good. It is prerequisite to fiberboard industry to help replace with other sized and stabilize the prices and supply of them, improving the quality of boards. Thus, the present study was carried out to examine the effect of strength increasing sized such as urea formaldehyde resin (anion and cation type) and urea melamine copolymer resin, on the quality of the wet forming hardboard, and comparing them with two types of proprietary modified melamine resins, and ordinary size, phenol resin. The Asplund pulp was prepared from wood wastes mixed with 20 percent of lauan and 80 percent of pines as a fibrous material. After sizing agents were added at a pH of 4.5 for 10 minutes with alum in the beater, the stock was made in the form of wet sheet, prepared, and then performed by hot pressing cycle: $180^{\circ}C$, $50-6-5kg/cm^2$, 1-2-7 minutes. The properties of hardboard were examined after air conditioning. The results obtained are summarized as follows: 1. There is a significant difference in specific gravity among hardboards that were treated with strength increasing resins, but no difference is effected by the increase in the resin content. In the case of modified melamine resin, its specific gravity is highest. The middle group comprises cation type of urea resin, anion type of urea resin, and acid colloid of urea-melamine copolymer resin. The lowest is phenolic resin. 2. The difference of the moisture content of hardboard both by the resins and by the amount of each resin applied is significant. The moisture content of hardboard becomes lower along with the increase of each resin content, but there is no difference between 2 and 3 percent. 3. For water absorption, there is a significant difference both in the adhesives used and in the amount of paraffin wax emulsion. The water resistance becomes higher inn proportion to the content of the paraffin wax emulsion. To satisfy KS F standards of the water resistance, a proprietary modified melamine resin (p-6100) and modified cation type of urea resin (p-1500) do not require any paraffin wax emulsion, but in the case of anion type of urea resin, cation type of urea resin, and urea-melamine copolymer resin, 1 percent of paraffin wax emulsion is needed, and 2 percent of paraffin wax emulsion in the case of phenolic resin. 4. The difference of flexural strength of hardboard both by the resins and by the amount of each resin is significant. Modified melamine resin shows the highest degree of flexural strength. Among the middle group are urea-melamine copolymer resin, p-1500, anion type of urea resin, and cation type of urea resin. Phenolic resin is the lowest. The cause may be attributable to factors combined with the pressing temperature, sizing effect, and thermal efficiency of press platens heated electrically. 5. Considering the economic advantages and properties of hardboard, it is proposed that urea-melamine copolymer resin and cation type of urea resin be used for the development of the fiberboard industry. It is desirable to further develop the modified urea-melamine copolymer resin and cation type of urea resin through continuous study.

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