• Title/Summary/Keyword: ultrasonic pyrolysis

Search Result 135, Processing Time 0.021 seconds

Pressureless Sintering and Microstructure of Pure Tungsten Powders Prepared by Ultrasonic Spray Pyrolysis (초음파 분무 열분해법으로 제조한 텅스텐 분말의 상압소결과 미세조직)

  • Heo, Youn Ji;Lee, Eui Seon;Oh, Sung-Tag;Byun, Jongmin
    • Journal of Powder Materials
    • /
    • v.29 no.3
    • /
    • pp.247-251
    • /
    • 2022
  • This study demonstrates the effect of the compaction pressure on the microstructure and properties of pressureless-sintered W bodies. W powders are synthesized by ultrasonic spray pyrolysis and hydrogen reduction using ammonium metatungstate hydrate as a precursor. Microstructural investigation reveals that a spherical powder in the form of agglomerated nanosized W particles is successfully synthesized. The W powder synthesized by ultrasonic spray pyrolysis exhibits a relative density of approximately 94% regardless of the compaction pressure, whereas the commercial powder exhibits a relative density of 64% under the same sintering conditions. This change in the relative density of the sintered compact can be explained by the difference in the sizes of the raw powder and the densities of the compacted green body. The grain size increases as the compaction pressure increases, and the sintered compact uniaxially pressed to 50 MPa and then isostatically pressed to 300 MPa exhibits a size of 0.71 m. The Vickers hardness of the sintered W exhibits a high value of 4.7 GPa, mainly due to grain refinement.

Synthesis of Spherical Fine $PbTiO_3$ Particles by the Spray Pyrolysis Method Using Ultrasonic Vibrator (초음파 분무 열분해법에 의한 구형의 $PbTiO_3$ 미립자 제조)

  • 이서영;이동주;신건철
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.1 no.1
    • /
    • pp.107-116
    • /
    • 1991
  • Fine $PbTiO_3$ Particles were synthesized from the $Pb(NO_3)_2$and $TiO(NO_3)_2$ solution by the spray pyrolysis method using the ultrasonic vibrator as a mist generator. The obtained particles were characterized. The mechanisms of particle formation were discussed in comparison with those if other particles, such as $BaTiO_3$, $ZnO_2$, ZnO ....., in the same spray pyrolysis process.

  • PDF

Synthesis of TiO2 and BaTiO3 Powders by Ultrasonic Spray Pyrolysis Method (초음파 분무 열분해법에 의한 TiO2 및 BaTiO3 분말의 제조)

  • Kim, D.J.;Kim, H.
    • Journal of the Korean Ceramic Society
    • /
    • v.26 no.5
    • /
    • pp.691-697
    • /
    • 1989
  • Fine TiO2 and BaTiO3 powders having spherical particles were synthesized by ultrasonic spray pyrolysis of alcoholic solution of metal alkoxide in an electric furnace heated at 400-90$0^{\circ}C$. Microstructure and composition of particles synthesized were observed by TEM and XRD respectively. Spectific surface area of powders synthesized was examined through BET specific surface area measurement. TEM observation revealed that the particle size did not change irrespective of pyrolysis temperature but decreased according to the increase of concentration and spherical particle was consisted of primary particles of about 0.02${\mu}{\textrm}{m}$. As for BaTiO3 powder, the ratio of Ti/Ba was 0.987 by EDX analysis.

  • PDF

Effects of Substrate Temperature on Structural and Electrical Properties of α-Fe2O3 Films Prepared by Ultrasonic Spray Pyrolysis (초음파분무법으로 제조한 α-Fe2O3 막의 구조적 및 전기적 특성에 미치는 기판온도 효과)

  • Ma, Tae-Young;Kim, Jeong-Gyoo
    • Journal of Sensor Science and Technology
    • /
    • v.13 no.4
    • /
    • pp.282-286
    • /
    • 2004
  • ${\alpha}-Fe_{2}O_{3}$ films were prepared by ultrasonic spray pyrolysis (USP) on $SiO_{2}$ coated Si wafers using iron acetylacetonate as an iron precursor. The crystallographic properties and surface morphologies of the films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. X-ray photoelectron spectroscopy (XPS) was carried out to determine the Fe oxidation states. In order to observe stability of the films to temperature, the resistance variation of the films with an ambient temperature was measured. The effects of substrate temperature on the structural and electrical properties of the ${\alpha}-Fe_{2}O_{3}$ films were studied. The films were densified from the substrate temperature of $350^{\circ}C$. The grain size of the films grown at $400^{\circ}C$ was shown to be increased abruptly comparing with that of $350^{\circ}C$. The films showed a low resistance variation between the ambient temperature of $300^{\circ}C$ and $350^{\circ}C$.

Preparation of Transparent and Conducting Tin Oxide Films by the Ultrasonic Spray Pyrolysis (초음파분무열분해에 의한 투명전도성 산화주석막의 제조)

  • Kim, Sang-Kil;Yoon, Cheonho
    • Applied Chemistry for Engineering
    • /
    • v.9 no.2
    • /
    • pp.214-219
    • /
    • 1998
  • The transparent conducting tin oxide films were deposited on g1ass substrates by the ultrasonic spray pyrolysis. Examined were effects of deposition parameters on the electrical resistance, optical transmittance, crystal structure, and thickness of tin oxide films. As both the deposition time and concentration of tin(IV) chloride increase, the deposited tin oxide films exhibited the decrease of electrical resistance and optical transmittance in the visible and near infrared region. With increasing heat-treatment temperature in air, the deposited tin oxide films showed the enhanced electrical resistance and optical transmittance. This study suggests that the ultrasonic spray pyrolysis may be a promising deposition technique effectively to prepare transparent conducting films of good quality in a single step.

  • PDF

A Study on $CeO_2/SiO_2$ Composite Powder Synthesis Using Ultrasonic Spray Pyrolysis Method and Effect of Sensory Texture Improvement

  • Lee, Dong-Kyu;Lee, Jin-Hwa
    • Journal of the Korean Applied Science and Technology
    • /
    • v.22 no.2
    • /
    • pp.175-181
    • /
    • 2005
  • The spherical particles of $CeO_2/SiO_2$ composite powder with narrow-size distribution and pure phase particles were synthesized by ultrasonic spray pyrolysis method from aqueous cerium sulfate solution. The resulting composite powder was characterized by X-ray diffraction, scanning electron microscopy, transmittance electron microscopy, in-vitro sun protect factor, and BET surface area analysis. The concentration of cerium sulfate was tested to vary the particle size from $3.40{\times}10^{-3}$ to $1.02{\times}10^{-2}mol/cm^3$ to study concentration effect of starting material. The average particle size from the $3.40{\times}10^{-3}mol/cm^3$ concentration was found to be slightly smaller than that from the $1.02{\times}10^{-2}mol/cm^3$ concentration, because of the relation between the droplet size and the concentration of the starting material solution.

In-doping effects on the Structural and Electrical Properties of ZnO Films prepared by Ultrasonic Spray Pyrolysis (초음파 분무 열분해법으로 제초한 ZnO막의 전기적, 구조적 특성에 미치는 In첨가 효과)

  • 심대근;양영신;마대영
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2001.07a
    • /
    • pp.1010-1013
    • /
    • 2001
  • Zinc oxide(ZnO) films were prepared by ultrasonic spray pyrolysis on indium (In) films deposited by evaporation and subsequently submitted to rapid thermal annealing (RTA). The RTA was processed in air or a vacuum ambient. The crystallographic properties and surface morphologies of the films were characterized before and after the RTA by X-ray diffraction (XRD) and scanning electron microscopy(SEM), respectively. The resistivity variation of the films with RTA temperature and time was measured by the 4-point probe method. Auger electron spectroscopy(AES) was carried out to figure out the distribution of indium atoms in the ZnO films. The resistivity of the ZnO on In(ZnO/In) films decreased to 2${\times}$10$\^$-3/ $\Omega$cm by diffusion of the In. The In diffusion into the ZnO films roughened the surface of the ZnO films. The results of depth profile by AES showed a hump of In atoms around ZnO/In interface after the RTA at 800$^{\circ}C$, which disappeared by the RTA at 1000$^{\circ}C$. The effects of temperature, time and ambient during the RTA on the structural and electrical properties of the ZnO/In films were discussed.

  • PDF

Synthesis and Photoluminescence Properties of ZrO2:Eu3+ Nanoparticles Using Salt-Assisted Ultrasonic Pyrolysis Process (염 보조 초음파 분무 열분해법을 이용한 ZrO2:Eu3+ 나노입자의 합성 및 발광 특성)

  • Hwangbo, Young;Lim, Hyo Ryoung;Lee, Young-In
    • Korean Journal of Materials Research
    • /
    • v.27 no.5
    • /
    • pp.270-275
    • /
    • 2017
  • Inorganic phosphors based on $ZrO_2:Eu^{3+}$ nanoparticles were synthesized by a salt-assisted ultrasonic spray pyrolysis process that is suitable for industrially-scalable production because of its continuous nature and because it does not require expensive precursors, long reaction time, physical templates or surfactant. This facile process results in the formation of tiny, highly crystalline spherical nanoparticles without hard agglomeration. The powder X-ray diffraction patterns of the $ZrO_2:Eu^{3+}$ (1-20 mol%) confirmed the body centered tetragonal phase. The average particle size, estimated from the Scherrer equation and from TEM images, was found to be approximately 11 nm. Photoluminescence (PL) emission was recorded under 266 nm excitation and shows an intense emission peak at 607 nm, along with other emission peaks at 580, 592 and 632 nm which are indicated in red.

The Characteristics and Formation of Tungsten Nano-Powder by Ultrasonic Spray Pyrolysis Method (초음파분무열분해법에 의한 나노 텅스텐 분말의 형성 및 특성에 관하여)

  • Lee, Ho-Jin;Yoon, Jung-Hyun;Choe, Jean-Il
    • Journal of the Korean institute of surface engineering
    • /
    • v.41 no.4
    • /
    • pp.174-179
    • /
    • 2008
  • Nanosize tungsten powder was synthesized by ultrasonic spray pyrolysis method through a solution containing ammonium metatungstate hydrate $[(NH_4)_6W_{12}O_{39}{\cdot}H_2O]$ and reduction treatment. It was expected the improvement of mechanical properties due to increasing surface free energy and surface activity. Starting solutions with each concentration, reaction temperature and reduction treatment were significantly influenced on the formation of tungsten size and phase. It was found that particle size was decreased with concentration of starting solution and surface tension were decreased. The particle size was increased at thermal decomposition temperature above $600^{\circ}C$ by neck growth of interparticles. Tungsten particles were formed by reduction reaction in atmosphere of hydrogen gas at the temperature above $700^{\circ}C$.

Synthesis and Optical Property of a TiOF2 Powder via an Ultrasonic Spray Pyrolysis Process (초음파 분무 열분해 공정을 이용한 TiOF2 분말의 합성과 광학적 성질)

  • Hwangbo, Young;Lee, Young-In
    • Journal of Powder Materials
    • /
    • v.23 no.4
    • /
    • pp.307-310
    • /
    • 2016
  • $TiOF_2$, which has remarkable electrochemical and optical properties, is used in various applications such as Li-ion batteries, electrochemical displays, and photocatalysts. In addition, it is possible to utilize the template which is allowed to synthesize fluorine doped $TiO_2$ powders with hollow or faceted structures. However, common synthesis methods of $TiOF_2$ powders have some disadvantages such as the use of expensive and harmful precursors and batchtype processes with a limited production scale. In this study, we report a synthetic route for preparing $TiOF_2$ powders by using an inexpensive and harmless precursor and a continuous ultrasonic spray pyrolysis process under a controlled atmosphere to address the aforementioned problems. The synthesized powder has an average size of $1{\mu}m$, a spherical shape, a pure $TiOF_2$ phase, and exhibits a band-gap energy of 3.2 eV.