• 제목/요약/키워드: ultrasonic pyrolysis

검색결과 135건 처리시간 0.02초

분무장치 형상 변경을 통한 초음파 열분해 증착 시스템의 증착 성능 개선 (Improvement of Deposition Performance of Ultrasonic Spray Pyrolysis Deposition System through Atomizer Shape Modification)

  • 김규언;이재후;전재건;박성환;이치범
    • 한국생산제조학회지
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    • 제24권4호
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    • pp.469-474
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    • 2015
  • In ultrasonic spray pyrolysis deposition, a precursor solution is evaporated by an ultrasonic atomizer, then gas-carried into a furnace where the solute is separated from the water vapor. After condensation, polymerization, and nucleation, the solute oxide forms a thin film. To improve the deposition efficiency, the ultrasonic atomizer was studied to optimize the evaporated gas flow. The vat cover was redesigned, using three versions with different inlet factors being tested through a computational fluid dynamic analysis as well as a water evaporation experiment. The atomization rate with a hemispherical cover with a $30^{\circ}$ inlet was found to be 2.4 times higher than that with the original. This improvement was verified with fluorine-doped tin oxide spray pyrolysis deposition. The film obtained with the modified vat cover was 2.4 times thicker than that obtained with the original vat cover.

초음파 분사 열분해 장치에서 제조된 $TiO_2/SiO_2$ 복합 분체의 UV 차단 효과 (UV Blocking Effect of $TiO_2/SiO_2$ Composite Powders Prepared by Ultrasonic Spray Pyrolysis)

  • 이동규;이진화;김동식
    • 한국응용과학기술학회지
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    • 제22권3호
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    • pp.281-288
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    • 2005
  • The silica nanoparticles were used as support of catalyst, filling material, electronic assembler, thin film material, and sensor material. And, the titania nanoparticles were used as pigment, dielectric substance, sensor and photocatalyst. In this paper, the spherical composite particles of $TiO_2/SiO_2$with narrow size distribution and phase pure were synthesized by ultrasonic spray pyrolysis method from $TiOSO_4$ and colloidal silica solution. Using ultrasonic apparatus, this starting solution was vaporized to droplets, and these droplets were induced into tube furnace by carrier gas. The resulting composite powder was characterized by scanning electron microscopy, X-ray diffraction analysis, TG-DTA, in vitro sun protection factor(SPF) and BET surface area analysis.

초음파 분무 열분해법을 이용한 고체전해질용 Lithium Lanthanum Titanium Oxide 제조 (The Synthesis of Lithium Lanthanum Titanium Oxide for Solid Electrolyte via Ultrasonic Spray Pyrolysis)

  • 노재석;양민호;이근재
    • 한국분말재료학회지
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    • 제29권6호
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    • pp.485-491
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    • 2022
  • Lithium lanthanum titanium oxide (LLTO) is a promising ceramic electrolyte because of its high ionic conductivity at room temperature, low electrical conductivity, and outstanding physical properties. Several routes for the synthesis of bulk LLTO are known, in particular, solid-state synthesis and sol-gel method. However, the extremely low ionic conductivity of LLTO at grain boundaries is one of the major problems for practical applications. To diminish the grain boundary effect, the structure of LLTO is tuned to nanoscale morphology with structures of different dimensionalities (0D spheres, and 1D tubes and wires); this strategy has great potential to enhance the ion conduction by intensifying Li diffusion and minimizing the grain boundary resistance. Therefore, in this work, 0D spherical LLTO is synthesized using ultrasonic spray pyrolysis (USP). The USP method primarily yields spherical particles from the droplets generated by ultrasonic waves passed through several heating zones. LLTO is synthesized using USP, and the effects of each precursor and their mechanisms as well as synthesis parameters are analyzed and discussed to optimize the synthesis. The phase structure of the obtained materials is analyzed using X-ray diffraction, and their morphology and particle size are analyzed using field-emission scanning electron microscopy.

초음파 분무 열분해 공정을 이용한 수계 SiO2 Sol로부터의 구형 SiO2 분말 합성 (Fabrication of Spherical SiO2 Powders from Aqueous SiO2 Sol via Ultrasonic Pyrolysis)

  • 이지현;황해진;한규성;황광택;김진호
    • 한국재료학회지
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    • 제26권10호
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    • pp.570-576
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    • 2016
  • Using the ultrasonic pyrolysis method, spherical $SiO_2$ powders were synthesized from aqueous $SiO_2$ sol as a starting material. The effects of pyrolysis conditions such as reaction temperature, $SiO_2$ sol concentration, and physical properties of precursor were investigated for the morphologies of the resulting $SiO_2$ powders. The particle size, shape, and crystallite size of the synthesized $SiO_2$ powders were demonstrated according to the pyrolysis conditions. Generally, the synthesized $SiO_2$ particles were amorphous phase and showed spherical morphology with a smooth surface. It was revealed that increased crystallite size and decreased spherical $SiO_2$ particle size were obtained with increases of the pyrolysis reaction temperature. Also, quantity of spherical $SiO_2$ particles decreased with the decrease in the concentration and surface tension of the precursor.

염 보조 초음파 분무 열분해 공정으로 합성된 TiO2 나노입자의 특성에 열분해 온도가 미치는 영향 (Effect of Pyrolysis temperature on TiO2 Nanoparticles Synthesized by a Salt-assisted Ultrasonic Spray Pyrolysis Process)

  • 유재현;지명준;박우영;이영인
    • 한국분말재료학회지
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    • 제26권3호
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    • pp.237-242
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    • 2019
  • In this study, ultrasonic spray pyrolysis combined with salt-assisted decomposition, a process that adds sodium nitrate ($NaNO_3$) into a titanium precursor solution, is used to synthesize nanosized titanium dioxide ($TiO_2$) particles. The added $NaNO_3$ prevents the agglomeration of the primary nanoparticles in the pyrolysis process. The nanoparticles are obtained after a washing process, removing $NaNO_3$ and NaF from the secondary particles, which consist of the salts and $TiO_2$ nanoparticles. The effects of pyrolysis temperature on the size, crystallographic characteristics, and bandgap energy of the synthesized nanoparticles are systematically investigated. The synthesized $TiO_2$ nanoparticles have a size of approximately 2-10 nm a bandgap energy of 3.1-3.25 eV, depending on the synthetic temperature. These differences in properties affect the photocatalytic activities of the synthesized $TiO_2$ nanoparticles.

초음파 분무 열분해법에 의한 구형 $TiO_2$ 미분말의 합성 (Preparation of Spherical $TiO_2$Powders by Spray Pyrolysis Using Ultrasonic Atomization Technique)

  • 이종흔;조형진;박순자
    • 한국세라믹학회지
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    • 제28권10호
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    • pp.831-837
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    • 1991
  • Spherical TiO2 particles are prepared from TiCl4 aqueous solution by the spray pyrolysis method using ultrasonic atomization technique. The formation mechanism of TiO2 particles from atomized droplets it studied by varying the concentration of the source solution, reaction temperature, and the solvent. spherical TiO2 powders with almost the same normalized particle size distribution can be made reproducibly by changing the concentration of the source solution, and their mean sizes are in the range of 0.2~1.4${\mu}{\textrm}{m}$.

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초음파 분무 열분해법에 의한 $(Zr, SN)TiO_4$ 구형 미분말의 합성 (Preparation of Spherical (Zr, Sn)TiO4 Powders by Ultrasonic Spray Pyrolysis)

  • 조서용;이종흔;김명철;박순자
    • 한국세라믹학회지
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    • 제31권5호
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    • pp.465-470
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    • 1994
  • Fine, spherical (Zr, SN)TiO4 powders were prepared from the aqueous solution of metal chlorides by ultrasonic spray pyrolysis. Single phase (Zr, SN)TiO4 powders could be obtained above $700^{\circ}C$ (=temperature of the reactor) and all powders exhibited sizes in the range of 0.1 to 2.0 ${\mu}{\textrm}{m}$ and a narrow size distribution. The sintering properties of the prepared powders were better than those of the powders from solid-state reaction.

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Ultrasonic Spray Pyrolysis 법에 의한 Bi2Sr2Ca2Cu3Ox 분말합성 및 특성평가 (Synthesis and Characterization of Bi2Sr2Ca2Cu3Ox Powders by Ultrasonic Spray Pyrolysis Method)

  • 배병수;정상진;이봉;문창권;최희락
    • 한국해양공학회지
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    • 제24권6호
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    • pp.86-91
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    • 2010
  • Superconductor material $Bi_2Sr_2Ca_2Cu_3O_x$(Bi-2223) powders were synthesized by ultrasonic spray pyrolysis method. It is clear that Bi-2223 phase more than Bi-2212 phase was acquired at sufficient synthesized time. Best condition for Bi-2223 phase was synthesizing temperature at $860^{\circ}C$. We also investigated the effects for concentrations and viscosities of starting liquid precursor as well as temperature distribution of reacting furnace. The size of synthesized powder was decreased by decreasing the concentration of starting liquid precursor. Modified reacting furnace with four different temperature heating zones gave us successful results for desirable nano-powder including $Bi_2Sr_2Ca_2Cu_3O_x$ phase. Citric acid addition to starting liquid precursor showed increasing of the size for synthesized powder. Bi-2223 single phase was acquired from Bi2223 and Bi-2212 mixed phases through heat treatment in box furnace at 24 hours.