• Title/Summary/Keyword: ultra-high pressure

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Development of Design Method on High Pressure Vessel of 100L-700MPa Grade (100L-700MPa급 초고압 용기 설계 기술 개발)

  • Park, Bo-Gyu;Lee, Ho-Joon;Lee, In-Jun;Park, Si-Woo;Cho, Kyu-Shang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.67-73
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    • 2019
  • An ultra-high pressure treatment device is a device used for increasing the shelf life of food by sterilizing it by applying hydrostatic pressure to solid or liquid food. The ultrahigh pressure treatment system developed in this study is a pressure vessel with a processing capacity of 100 L and a maximum pressure of 700 MPa. Pressure vessels for ultrahigh-pressure processing equipment are manufactured using wire-winding techniques. The design formula for making ultra-high pressure vessels with wire windings is given in ASME Section VIII - Division 3. In this study, the ratio of the cylinder to the winding area that can be applied in a wire-winding application was analyzed using a finite element analysis. Furthermore, the relationship between the variation of the residual stress in the vessel and the ratio of the winding area due to the variation of the winding tension was analyzed, and a design guide applicable to the actual product design was developed. Finally, the design equation was modified by presenting the coefficients to correct the difference between the finite element analysis and the design equation.

A Study on the Loading Capacity According to the Source Positions in Externally Pressurized Air Journal Bearing with Two Row Sources (2열 외부가압 공기 저어널 베어링에서 급기구 위치에 따른 부하지지 특성에 관한 연구)

  • 이종열;성승학;이득우
    • Tribology and Lubricants
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    • v.17 no.5
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    • pp.365-372
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    • 2001
  • This paper has been presented the hydrodynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing the two row source position of air bearing is different from existed investigations in the side of pressure distribution of air film because of the high speed of journal and the wedge effects by the eccentricity. These optimal chooses of the two row source positions enable us to improve the performance of the film reaction force and loading force as making the high speed spindle. In this paper, The pressure behavior in theory of air film according to the eccentricity of journal and the source positions analyzed. The results of investigated characteristics may be applied to precision devices like ultra-precision grinding machine and ultra high speed milling.

Simulation of Modeling Characteristics of Pumping Design Factor on Vacuum System

  • Kim, Hyung-Taek;Cho, Han-Ho
    • International journal of advanced smart convergence
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    • v.5 no.2
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    • pp.1-7
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    • 2016
  • Recently, with the development of advanced thin film devices comes the need for constant high quality vacuum as the deposition pressure is more demanding. It is for this reason our research seeks to understand how the variable design factors are employed in such vacuum systems. In this study, the effects of design factor applications on the vacuum characteristics were simulated to obtain the optimum design modeling of variable models on an ultra high vacuum system. The commercial vacuum system simulator, $VacSim^{(multi)}$, was used in our investigation. The reliability of the employed simulator was verified by the simulation of the commercially available models of ultra high vacuum system. Simulated vacuum characteristics of the proposed modeling aligned with the observed experimental behavior of real systems. Simulated behaviors showed the optimum design models for the ideal conditions to achieve optimal pressure, pumping speed, and compression ratio in these systems.

An Experimental Study on the Dynamic Coefficient According to the Source Positions in Externally Pressurized Air-lubricated Journal Bearing with Two Row Sources (2열 외부가압 공기 저어널 베어링에서 급기구 위치에 따른 동적계수에 관한 실험적 연구)

  • 이종렬;이준석;성승학;이득우
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.476-481
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    • 2001
  • This paper has been presented the hydrodynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing the two row source position of air bearing is different from existed investigations in the side of pressure distribution of air film because of the high speed of journal and the wedge effects by the eccentricity. These optimal chooses of the two row source positions enable us to improve the performance of the film reaction force and loading force as making the high speed spindle. In this paper, The pressure behavior in theory of air film according to the eccentricity of journal and the source positions analyzed. The theoretical analysis have been identified by experiments. The results of investigated characteristics may be applied to precision devices like ultra-precision grinding machine and ultra high speed milling.

Flow Analysis Using 1 and 3 Dimensional Hybrid Mesh For Ultra-High Speed Vehicle Inside A Long Distance Tunnel (1-3차원 혼합격자를 이용한 장거리 터널 내 고속 운송체 유동해석)

  • Kim, Tae-Kyung;Choi, Joong-Keun;Kwon, Hyeok-Bin;Kim, Kyu-Hong
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.107-118
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    • 2011
  • This paper performs flow analysis of ultra-high speed vehicle inside the long distance tunnel. One and three dimensional hybrid mesh was used for describing moving motion and flow analysis of an vehicle inside a long distance tunnel which over 20 km. Flow analysis and aerodynamic drag measuring were performed by three dimensional mesh: around vehicle, and pressure waves of a tunnel was measured by one dimensional mesh: the other region where rare changing of flow pattern.

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A Study on the Plant Cultivation by comparing Ultra Constant Discharge (UCD) Lamp lighting and Hi-Pressure Sodium Lamp lighting (초정압방전램프(UCD)와 나트륨램프를 적용한 식물재배에 관한 연구)

  • JEONG, P.G.;KIM, Y.C.;YANG, H.S.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.1
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    • pp.31-40
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    • 2011
  • This study was conducted to research how UCD(Ultra Constant Discharge) lamp lighting affects plant cultivation. To get the results within a short time, lettuce seedling was selected as a plant and nutrient hydroponic beds were used in a dark room for 100% artificial lighting. Two beds were installed for same distance lighting condition with UCD lamp and Hi-pressure Sodium lamp each and another two beds were installed for same light intensity condition with each type of lamp. After 15 days of cultivation, for both conditions, the yields under UCD lamp were weighed more than that under Hi-pressure Sodium lamp. The result can be analyzed that the spectrum of UCD lamp having near sunlight characteristic is much superior to that of Hi-pressure Sodium lamp having a line spectrum characteristic on yellow and red wavelengths for plant cultivation.

An Experimental Study on the Spalling Properties of Ultra High Strength Concrete with PP Fiber (초고강도 콘크리트의 섬유혼입률에 따른 폭렬특성에 관한 실험적 연구)

  • Lee, Tae-Gyu
    • Journal of the Korean Society of Safety
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    • v.26 no.4
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    • pp.65-68
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    • 2011
  • High strength concrete(HSC) has been mainly used in large SOC structures. HSC have superior property as well as improvement in durability compared with normal strength concrete. In spite of durability of HSC, explosive spalling in concrete front surface near the source of fire occurs serious problem in structural safety. It is reported that spalling is caused by the vapor pressure under fire and polypropylene(PP) fiber has an important role in protecting from spalling. The spalling properties of ultra high strength concrete specimens with various contents of PP fiber were investigated in this study. In results, the content of PP fiber for spalling protection increases over 0.2 vol.% as the concrete strength increases to 120 MPa.

Rapid Sintering Process of Ultra Fine WC-Co Hard Materials by High-Frequency Induction Heating

  • Kim, H.C;Oh, D.Y.;Jeong, J.W.;Shon, I.J.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2003.10a
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    • pp.39-40
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    • 2003
  • 1) Using a developed high-frequency induction heated sintering method, the rapid densification of WC-Co hard materials was accomplished using ultra fine powders with 260 nm size within 1 minute. 2) The relative density of the composite was 99.5% for the applide pressure of 60MPa and the induced current for 90% output of total capacity. 3) The grain size of WC-Co hard materials is about 260nm and the average thickness of the binder phase determined is about 11nm. The fracture toughness and the hardness of this work 12 $MPa{\cdot}nm^2$, respectively. 4) Using pressureless sintering, we produced dense WC-Co hard materials with a relative density of 97% without applying pressure.

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A Convergence Study on the Reaction Injection Mold Using Ultra High Strength Concrete (초고강도 콘크리트를 이용한 반응 사출 금형에 관한 융합 연구)

  • Jaung, Jae-Dong;Kim, Hong-Seok
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.211-217
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    • 2020
  • There is an increasing demands of more efficient and economical ways of mold making according to the spreading trend of small quantity batch production system. Therefore, this study aims to examine the applicability of ultra high strength concrete, which has a compressive strength over 80MPa, as a mold material. The ultra high strength concrete has several advantages such as lower cost, lighter weight and convenience of shape making compared to the traditional mold materials. Although the strength of the ultra high strength concrete is lower than that of the tool steel, it was considered to be useful for small batch processes with relatively low pressure. Therefore, in this study, a prototype mold for reaction injection molding of polyurethane was developed using ultra high strength concrete and it was examined that the possibility and characteristics of concrete as a mold material.

A Study on Improvement of WC Core Surface Roughness by Feedrate Control (Feedrate Control에 의한 초경코어 표면조도 향상에 관한 연구)

  • Kim, Hyun-Uk;Jeong, Sang-Hwa;Lee, Dong-Kil;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.57-62
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    • 2009
  • Recently, with the increasing lightness and miniaturization of high resolution camera phones, the demand for aspheric glass lens has increased because plastic and spherical lens are unable to satisfy the required performance. An aspheric glass lens is fabricated by the high temperature and pressure molding using a tungsten carbide molding core, so precision grinding technology for the molding core surface are required. This paper reports a development of feedrate control grinding method for aspherical molding core using parallel grinding method. A plane molding core was ground using conventional and feedrate control grinding method. The performance of the feedrate control method was evaluated by measurement of surface roughness. The result indicated that the average surface roughness was reduced to 1.5 nm, which is more efficient than the conventional grinding method.