• 한국분말재료학회지
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• 제29권4호
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• pp.303-308
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• 2022

The plastic deformation behavior of additively manufactured anisotropic structures are analyzed using the finite element method (FEM). Hill's quadratic anisotropic yield function is used, and a modified return-mapping method based on dual potential is presented. The plane stress biaxial loading condition is considered to investigate the number of iterations required for the convergence of the Newton-Raphson method during plastic deformation analysis. In this study, incompressible plastic deformation is considered, and the associated flow rule is assumed. The modified return-mapping method is implemented using the ABAQUS UMAT subroutine and effective in reducing the number of iterations in the Newton-Raphson method. The anisotropic tensile behavior is computed using the 3-dimensional FEM for two tensile specimens manufactured along orthogonal additive directions.

• 한국분말재료학회지
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• 제21권3호
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• pp.215-221
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• 2014

Translucent alumina is a potential candidate for high temperature application as a replacement of the glass or polymer. Recently, due to the increasing demand of high power light emitting diode (LED), there is a growing interest in the translucent alumina. Since the translucent property is very sensitive to the internal defect, such as voids inside or abnormal grain growth of sintered alumina, it is important to fabricate the defect-free product through the fabrication process. Powder injection molding (PIM) has been commonly applied for the fabrication of complex shaped products. Among the many parameters of PIM, the flowability of powder/binder mixture becomes more significant especially for the shape of the cavity with thin thickness. Two different positions of the gate were applied during PIM using the disc type of die. The binder was removed by solvent extraction method and the brown compact was sintered at $1750^{\circ}C$ for 3 hours in a vacuum. The flowability was also simulated using moldflow (MPI 6.0) with two different types of gate. The effect of the flowability of powder/binder mixture on the microstructure of the sintered specimen was studied with the analysis of the simulation result.

• 한국분말재료학회지
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• 제27권3호
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• pp.219-225
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• 2020

The directed energy deposition (DED) process of metal 3D printing technologies has been treated as an effective method for welding, repairing, and even 3-dimensional building of machinery parts. In this study, stainless steel 316L (STS316L) and Inconel 625 (IN625) alloy powders are additively manufactured using the DED process, and the microstructure of the fabricated STS316L/IN625 sample is investigated. In particular, there are no secondary phases in the interface between STS316L and the IN625 alloy. The EDS and Vickers hardness results clearly show compositionally and mechanically transient layers a few tens of micrometers in thickness. Interestingly, several cracks are only observed in the STS 316L rather than in the IN625 alloy near the interface. In addition, small-sized voids 200-400 nm in diameter that look like trapped pores are present in both materials. The cracks present near the interface are formed by tensile stress in STS316L caused by the difference in the CTE (coefficient of thermal expansion) between the two materials during the DED process. These results can provide fundamental information for the fabrication of machinery parts that require joining of two materials, such as valves.

• 한국분말재료학회지
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• 제11권1호
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• pp.60-68
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• 2004

Pulsed wire evaporation (PWE) method is known as the promising production-technique for nanopowders. In this study, we developed and modified the previous single wire explosion equipment to the simultaneous two-wire explosion one for the fabrication of alloy or mixture of nano metallic powder. First of all, both the theoretical and empirical background of pulsed wire explosion of single wire were summarized, and compared with our experimental results for Cu and Al single wlre explosion. After then, the simultaneous wire evaporation equipment was designed, constructed, and tested. The current and voltage behavior were well matched between the calculated ones from the circuit equations, and the experimental results from simultaneous explosion of Cu and Al wire.

• Current Photovoltaic Research
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• 제2권3호
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• pp.115-119
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• 2014

$Cu(In,Ga)Se_2$ (CIGS) thin films have been used as a light absorbing layer in high-efficiency solar cells. In order to improve the quality of the CIGS thin film, often selenization step is applied. Especially when the thin film was formed by non-vacuum powder process, selenization can help to induce grain growth of powder and densification of the thin film. However, selenization is not trivial. It requires either the use of toxic gas, $H_2Se$, or expensive equipment which raises the overall manufacturing cost. Herein, we would like to deliver a new, simple method for selenization. In this method, instead of using a costly two-zone furnace, use of a regular tube furnace is required and selenium is supplied by a mixture of selenium and ceramic powder such as alumina. By adjusting the ratio of selenium vs. alumina powder, selenium vaporization can be carefully controlled. Under the optimized condition, steady supply of selenium vapor was possible which was evidently shown by large grain growth of CIGS within a thin powder layer.

• 한국분말재료학회지
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• 제8권2호
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• pp.98-103
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• 2001

Metallic tin powder with diameter less than 50 nm was synthesized by inert gas condensation method and subsequently oxidized to tin oxide ($SnO_2$) along the two heat-treatment routes. The $SnO_2$ powder of single phase with a tetragonal structure was obtained by the heat-treatment route with intermediate annealing step-wise oxidation, whereas the $SnO_2$ powder with mixture of orthorhombic and tetragonal phases was obtained by the heat-treatment route without intermediate annealing (direct oxidation). $SnO_2$ gas sensors fabricated from the nano-phase $SnO_2$ powders were investigated by structural observations as well as measurement of electrical resistance. The $SnO_2$ gas sensors fabricated from the mixed-phase powder exhibited much lower sensitivity against $H_2$ gas than those fabricated from the powder of tetragonal phase. Reduced sensitivity of gas sensors with the new orthorhombic phase was attributed to detrimental effects of phase boundaries between orthorhombic and tetragonal phases and many twin boundaries on the charge mobility.

• 한국분말재료학회지
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• 제25권6호
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• pp.487-493
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• 2018

The impact of different mixing methods and sintering temperatures on the microstructure and piezoelectric properties of PZNN-PZT ceramics is investigated. To improve the sinterability and piezoelectric properties of these ceramics, the composition of $0.13Pb((Zn_{0.8}Ni_{0.2})_{1/3}Nb_{2/3})O_3-0.87Pb(Zr_{0.5}Ti_{0.5})O_3$ (PZNN-PZT) containing a Pb-based relaxor component is selected. Two methods are used to create the powder for the PZNN-PZT ceramics. The first involves blending all source powders at once, followed by calcination. The second involves the preferential creation of columbite as a precursor, by reacting NiO with $Nb_2O_5$ powder. Subsequently, PZNN-PZT powder can be prepared by mixing the columbite powder, PbO, and other components, followed by an additional calcination step. All the PZNN-PZT powder samples in this study show a nearly-pure perovskite phase. High-density PZNN-PZT ceramics can be fabricated using powders prepared by a two-step calcination process, with the addition of 0.3 wt% MnO2 at even relatively low sintering temperatures from $800^{\circ}C$ to $1000^{\circ}C$. The grain size of the ceramics at sintering temperatures above $900^{\circ}C$ is increased to approximately $3{\mu}m$. The optimized PZNN-PZT piezoelectric ceramics show a piezoelectric constant ($d_{33}$) of 360 pC/N, an electromechanical coupling factor ($k_p$) of 0.61, and a quality factor ($Q_m$) of 275.

• 한국산학기술학회논문지
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• 제19권10호
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• pp.346-351
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• 2018

금속 3D 프린팅 기술은 레이저 빔의 초점에 금속분말을 주입하는 방식에 따라 대표적으로 PBF(Powder Bed Fusion)방식과 DED(Direct Energy Deposition)방식으로 나뉜다. DED 방식은 금속 분말 도포와 동시에 레이저를 조사하여 3차원 구조물을 제작하는 금속 3D 프린팅 기술이고, PBF 방식은 일정 높이로 3차원 그래픽을 슬라이싱 한 후 한 층씩 금속 분말을 적층하여 레이저를 이용해 3차원 구조물을 제조하는 방식이다. DED 방식을 사용하면 레이저 클래딩, 금속 용접 등에는 강점을 가지지만 3D 형상을 제작할 경우 밀도가 낮아지는 문제점이 발생한다. DED 방식에서의 구조체 밀도 문제를 해결하기 위해 PBF 방식을 도입하면 상대적으로 밀도가 높은 3차원 구조물을 제작하는데 용이하다. 본 논문에서는 갈바노 스캐너와 광섬유로 전송되는 Nd:YAG 레이저 빔을 이용한 약 $30{\mu}m$ 크기의 스테인리스 강 분말을 이용하는 PBF 방식의 3차원 프린터를 제작하고, 이를 이용하여 얇은 금속 구조물을 제작하였다. 또한 레이저의 조사 횟수, 출력, 초점 크기, 스캐닝 속도에 따른 선폭의 최적조건을 찾았으며, 그 결과 최적 조건은 레이저 조사 횟수 2회, 출력 30 W, 초점 크기 $28.7{\mu}m$, 스캐닝 속도 200 mm/s에서 최소 선폭은 약 $85.3{\mu}m$로 측정되었다.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2005년도 추계학술발표회 및 workshop
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• pp.183-184
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• 2005

Four different coatings deposited using cold spray process were studied with two different powder agglomerating techniques (spray d교 and evaporated powder) and using $TiO_2$ nano-sized powders with and without a 10wt% addition of ZnO. Characterization was performed by SEM, XRD and roughness test. Also the photocatalytic effect of the coatings was evaluated. Although the change of powder preparation techniques and the addition of ZnO into $TiO_2$ did not show appreciable variations in the surface morphology and Anatase phase transformation, it did show influence on the surface roughness of the coating, the highest roughness being found in the coatings made by spray powder prepared method. Regarding the photocatalytic effect it was observed that the using the spray dry coating and the addition of ZnO are promoter of purification at higher rates.

• 복식문화연구
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• 제20권4호
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• pp.463-474
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• 2012

The purpose of this research was to find the suitable dyeing method for dyeing cotton fabric into indigo blue color using the raw indigo powder dyes sold in the Korean market. The research focused primarily on the comparison of the non-reduced dyeing method and the reduced dyeing method. The dyeing effects using different dyeing temperatures ($2{\sim}80^{\circ}C$) and different concentrations of reducing agent and alkali were also investigated. It was found that the reduced dyeing method must be used for dyeing cotton into indigo blue color using the commercial raw indigo powder dyes. The best result was obtained by $20^{\circ}C$ dyeing with the $40^{\circ}C$ dyeing giving a comparable result. The intensity of the blue color could be enhanced by increasing the alkali concentration. The non-reduced dyeing could not dye cotton fabric into indigo blue color at any given dyeing temperatures ($2{\sim}80^{\circ}C$). The reduce-dyed cotton fabrics showed a gradual color change upon repeated washing and extended sunlight exposure, the most color change occurring after the first two washing cycles and the first 5 hours of sunlight exposure. The standard tests of colorfastness showed that the reduce-dyed cotton fabrics had good to excellent colorfastness whereas the colorfastness of the non-reduce-dyed cotton fabrics were mostly poor.