• 제목/요약/키워드: turbine blade

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비틀림 마운트형 저압 터빈 블레이드의 안전성 평가에 관한 연구 (A Study on the Safety Estimation of Low Pressure Torsion mounted Turbine Blade)

  • 홍순혁;조석수;주원식
    • 한국정밀공학회지
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    • 제20권3호
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    • pp.149-156
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    • 2003
  • The estimation of fatigue limit for the component with complicated shape is difficult than of standard fatigue specimen, due to complex test equipment. So, we substitute maximum principle stress from FEM results for fatigue limit diagram made by standard fatigue specimen. Then we can estimate endurance safety of component with high trust. The static stress analysis, the nonlinear contact stress analysis and the model analysis for turbine blade is performed by ANSYS ver. 5.6. the comparison of maximum static stress around hole with maximum contact stress between pun and hole can make the cause of fracture for turbine blade clear. The difference of fatigue limit between fatigue test by standard specimen and in-service mechanical components is due to surface roughness and machining condition etc. In in-service mechanical components, Goodman diagram has to consider surface roughness for failure analysis. To find fracture mechanism of torison-mounted blade in nuclear plant. This study performs the static stress, the nonlinear contact stress and the modal analysis on torison-mounted blade with finite element method and makes the estimation for safety of turbine blade.

준 3차원 유동해석을 통한 증기 터빈의 회전익 설계 (Steam Turbine Rotating Blade Design Using Quasi-3 dimensional Flow Analysis)

  • 조상현;김영상;권기범;임홍식
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
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    • pp.303-308
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    • 2001
  • A rotating blade of steam turbines is designed using blade design system. To minimize the design time. quasi three dimensional flow analysis code is adopted to calculate blade section. The blade section lies on a streamline determined by previous steam turbine design procedures. The blade design system makes a transform of streamline coordinates, (m, r$\theta$), to (m', $\theta$) coordinates and all design procedure except 3 dimensional stack-up is performed in the coordinates. Each designed blade section is stacked-up and whole 3 dimensional blade can be modified by correcting 2D section, repeatly. The full 3D numerial analysis for the one stage including designed rotating blade will be performed later

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Development of a Submerged Propeller Turbine for Micro Hydro Power

  • Kim, Byung-Kon
    • 한국유체기계학회 논문집
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    • 제18권6호
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    • pp.45-56
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    • 2015
  • This paper aims to develop a submerged propeller turbine for micro hydropower plant which allows to sustain high values of efficiency in a broad range of hydrological conditions (H=2~6 m, $Q=0.15{\sim}0.39m^3/s$). The two aspects to be considered in this development are mechanical simplicity and high-efficiency operation. Unlike conventional turbines that have spiral casing and gear box, this is directing driving and no spiral casing. A 10 kW class turbine which has the most high potential of the power generation has been developed. The most important element in the design of turbine is the runner blade. The initial blade is designed using inverse design method and then the runner geometry is modified by classical hydraulic method. The design process is carried out in two steps. First, the blade shape is fix and then other components of submerged propeller turbine are designed. Computational fluid dynamics analyses based on the Navier-Stokes equations have been used to obtain overall performance data for the blade and the full turbine, respectively. The results generated by performance parameters(head, guide vane opening angle and rotational speed) variations are theoretically analysed. The evaluation criteria for the blade and the turbine performances are the pressure distribution and flow's behavior on the runner blades and turbine. The results of simulation reveals an efficiency of 91.5% and power generation of 10.5kW at the best efficiency point at the head of 4m and a discharge of $0.3m^3/s$.

증기터빈 익렬유동에 관한 실험적 연구 (Experimental Study on Stream Turbine Cascade Flow)

  • 권순범;윤의수;김병지
    • 대한기계학회논문집
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    • 제18권8호
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    • pp.2177-2183
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    • 1994
  • The rapid expansion or condensible gas such as moist air of steam gives rise to nonequilibrium condensation. As a result of irreversibility of condensation process in the supersonic cascade flow of low pressure steam turbine, the entropy of the flow is increased, and the efficiency of the turbine is decreased. In the present study, to investigate the flow of moist air in 2-dimensional cascade made as the configuration of the tip section of the last actual steam turbine moving blade, the static pressure at both sides of pressure and suction of blade are measured by static pressure taps and the distribution of Mach number on both surfaces of the blade are obtained by using the measured static pressure. Also, the flow field is visualized by a schlieren system. From the experimental results, the effects of the stagnation temperature and specific humidity on the flow properties in a 2-dimensional stationary cascade of a practical steam turbine blade are clearly identified.

Multi-MW급 풍력발전용 블레이드 설계에 관한 연구 Part I : 공력-구조 설계 및 통합하중해석 (Multi-MW Class Wind Turbine Blade Design Part I : Aero-Structure Design and Integrated Load Analysis)

  • 김범석
    • 대한기계학회논문집B
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    • 제38권4호
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    • pp.289-309
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    • 2014
  • 풍력터빈 블레이드는 바람의 운동에너지를 기계적 에너지로 변환하는 장치로써 풍력발전시스템의 출력성능, 에너지변환효율, 하중 및 동적 안정성에 영향을 미칠 수 있기 때문에 주요부품으로 분류된다. 따라서 최적의 블레이드 설계결과를 얻기 위해서는 시스템 특성이 고려된 공력-구조 통합설계가 중요하다. 본 연구에서는 풍력터빈 시스템과의 상호작용이 고려된 블레이드 설계절차를 제안하였고, 2 MW 급 블레이드(KR40.1b)의 공력-구조 통합 설계결과를 제시하였다. 또한 전술한 바와 같이 로터 블레이드에 작용하는 극한하중 및 피로하중은 시스템 운전조건에 따라 가변적이므로 시스템통합하중해석을 위한 2 MW 풍력발전시스템 모델링을 수행하였으며, IEC 61400-1 및 (사)한국선급의 풍력발전기술기준에 따라 수행된 하중해석결과를 제시하였다.

축류형 3차원 터빈익형의 성능시험장치 개발 (Development of a Test Rig for Three-Dimensional Axial-Type Turbine Blade)

  • 장범익;김동식;조수용;김수용
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집B
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    • pp.453-460
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    • 2000
  • A test rig is developed for performance test of 1 stage axial-type turbine which is designed by meanline analysis, streamline curvature method, and blade design method using configuration parameters. The purpose of this study is to find the best configuration parameters for designing a high efficiency axial-type turbine blade. To measure the efficiency of turbine stage, a dynamo-meter is installed. Two different stators which are manufactured as an integrated type are developed, and a rotor blade and 5 sets disc are developed for setting different stagger angle. The tip and hub diameters of the test turbine are 300 and 206.4mm, respectively. The rotating speed is 1800RPM, and the extracted power is 2.5kW. Flow coefficient is 1.68 and the reaction factor at meanline is 0.373. The number of stator and rotor of test turbine are 31 and 41, respectively. The Mach number of stator exit flow near hub is 0.164.

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광섬유 격자센서 내장형 소형 풍력발전기 날개 제작 (Manufacturing of an FBG sensor imbedded small wind turbine blade)

  • 김창환;윤진용;김현규;김관수;백인수;유능수
    • 한국태양에너지학회 논문집
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    • 제32권4호
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    • pp.1-8
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    • 2012
  • A Fiber Bragg Grating (FBG) sensor imbedded small wind turbine blade was manufactured to experimentally investigate the feasibility to embed FBG sensors between layers of glass fiber to monitor dynamic strains of the wind turbine blade. The blade which is similar to a commercial 300 W wind turbine blade was manufactured with glass fiber as a reinforcement and epoxy resin as base material. A total of five FBG sensors including one temperature sensor were imbedded in the blade to sense mechanical strain and temperature. While manufacturing the blade, residual strain and temperature that occurred in the small wind turbine blade were monitored using the imbedded FBG sensor array. To examine the sensor performance, an impact test was carried out. The experimental results from the FBG sensors were close to those from electrical strain gages mounted on the blade root surface. The mode shapes of the blade were analyzed also using a commercial Ansys simulation with a model obtained from a three dimensional laser scanning of the blade.

노즐 통과 증기에 의한 블레이드에 작용하는 힘 특성 (Characteristics of Blade Force by Nozzle Passing Steam)

  • 이병학;박종호
    • 한국소음진동공학회논문집
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    • 제23권10호
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    • pp.895-901
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    • 2013
  • Last blades of LP turbine in nuclear power plant are the highly damaged part and suffered from nozzle steam impulses during the turbine operation. Nozzle impulse is known as a common cause of damage or failure in the turbine blade and results from steam flow distortions due to uneven steam flow patterns between the stationary blade vanes. If impulse force was continuously acting on the blade for a long time, crack or wear will occur in weak parts such as root. So, it is important to know variation of nozzle impulse during the blade moving. But there is no way to measure and estimate the magnitude and direction of nozzle impulse. Therefore, this study was performed to know the variation of nozzle impulse force according to the positions of the blade and to obtain blade equivalent force and torque. This results can be used for blade stress estimation.

터빈익렬의 이동에 따른 손실 및 유동장에 관한 실험적 연구 (Losses and Flow Structure for the Movement of Turbine Blade Row)

  • 조수용;정양범
    • 동력기계공학회지
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    • 제21권1호
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    • pp.70-79
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    • 2017
  • The output power of turbine is greatly affected by the losses generated within the passage. In order to develop a better turbine or loss models, an experimental study was conducted using a linear cascade experimental apparatus. The total pressure loss and flow structures were measured at two cross-sectional planes located downstream of blade row. Measurement was conducted in a steady state for the several different locations of the blade row along the rotational direction. The blade row moved by 20 % of the pitch, and tip clearance was varied from 2% to 8%. Axial-type blades were used and its blade chord was 200mm. A square nozzle was applied and its size was $200mm{\times}200mm$. The experiment was conducted at a Reynolds number of $3{\times}10^5$ based on the chord. Nozzle flow angle sets to $65^{\circ}$ based on the axial direction and the solidity of blade row was 1.38. From the experimental results, the total pressure loss was greatly varied in the receding region than in the entering region. The flow properties within the blade passage were strongly changed according to the location of blade row.

입사각 변화에 따른 터빈 블레이드에서의 열전달 특성 변화 (I) - 블레이드 끝단면 - (Effect of Incidence Angle on Turbine Blade Heat Transfer Characteristics (I) - Blade Tip -)

  • 이동호;조형희
    • 대한기계학회논문집B
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    • 제31권4호
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    • pp.349-356
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    • 2007
  • The present study investigated local heat/mass transfer characteristics on the tip of the rotating turbine blade with various incoming flow incidence angles. The experiments are conducted in a low speed annular cascade with a single stage turbine. The blade has a flat tip with a mean tip clearance of 2.5% of the blade chord. The incoming flow Reynolds number is $1.5{\times}10^5$ at design condition. To examine the effect of off-design condition, the experiments with various incidence angles ranging between $-15^{\circ}$ and $+7{\circ}$ were conducted. A naphthalene sublimation method is used to measure detailed mass transfer coefficient on the blade. The results indicated that the incidence angle strongly affects the behavior of tip leakage flow around the blade tip and consequently plays an important role in determining heat transfer characteristics on the tip. For negative incidence angles, the heat/mass transfer in the upstream region on the tip decreases by up to 20%. On the contrary, for positive incidence angles, much higher heat transfer coefficients are observed even with small increase of incidence angle.