• Title/Summary/Keyword: tube bending

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Forming Simulation of Extru-Bending Process Using Multi-Billets (멀티빌렛을 사용한 압출굽힘가공의 성형 해석)

  • Park D. Y.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.120-123
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    • 2004
  • The bending phenomenon has been known to be occurred by the difference of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets inside die chamber after passing the multi-hole container. The curvature can be controlled by the two variables, the one of them is the different velocity of billets through the multi-hole container, the other is the difference of hole diameter. The bending phenomenon during extruding using four billets can be obtained by the difference of hole diameters in the multi-hole container or by the difference of relative velocity of billet inserted in the container. As results of DEFORM-3D analysis, it can be shown that bending can be obtained during extruding by the difference of relative velocity of two billets or by the difference of hole diameter, and the amount of curvature is increased by the difference of velocity and diameter. According to the shape of products, the curvature of rectangular section is bigger than the curvature of regular square section. And, it is estimated that, because the stress on the welding line is much higher than yield stress of material, the bonding of four billets can be obtained.

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The Study of Manufacturing Technology for Front Side Member Lower (고강도 차체부품 제작 기술에 대한 연구)

  • Park, S.E.;Kim, D.K.;Lee, Y.J.;Kim, K.H.;Lee, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.293-296
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    • 2009
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal front side member manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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Thermoforming Technology of Textile Composite Tubes

  • OZAKI Jun-ichi;MANABE Ken-ichi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.04a
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    • pp.63-66
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    • 2003
  • Thermoforming of fiber reinforced thermoplastic (FRTP) braided tubes was studied as a new forming technique. FRTP braided tubes with four plies are fabricated by the pressure bonding method are used in thermoforming. Bulge forming, bending process, pipe fittings and FE analysis are carried out in this study. In bulge forming the composite tube can be expanded up to about two times initial diameter. The suggested bending process can be obtained bent products with various bending radii. In pipe fitting it is possible to fabricate T-shape fitting, cross fitting and two-branch fitting. These results exhibit developed forming processes become useful processes for textile composite tubes.

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Mechanical Characteristics of Bi-2223 Wire for High-Tc Superconducting Cable (고온 초전도 케이블용 Bi-2223 선재의 기계적 특성)

  • 백승명;김영석;정순용;김상현
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.11
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    • pp.1028-1034
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    • 1998
  • Bi-2223 superconductor is known as one of the candidates for practical superconducting wires. Ag-sheathed Bi-2223 superconducting wires were fabricated using the powder-in-tube(PIT) method. When the 19-filaments wire was immersed in liquid nitrogen(77K), maximum critical current density Jc of 62 A/$mm_2$ at 0T was achieved. The critical current density has been shown to depend on the mechanical properties such as tensile stress and bending strain in Ag-sheathed Bi-2223 superconducting wires. The tensile strain for Jc degradation onset was in the range of 0.12~0.3%. In the case of 19-filaments wire, the bending strain is estimated to be smaller than 0.3% for the reasonable Jc value. The observed degradation of the critical current density due to strain effect is inevitable and can be attributed to the formation of microcracks within the superconducting core.

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A Study on the Measurement and Analysis of Whirling Vibration Behavior of Marine Propulsion Shafting System using Gap-sensors

  • Sun, Jin-Suk;Han, Tae-Min;Lee, Kang-Ki;Kim, Ue-Kan
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.2
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    • pp.130-135
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    • 2015
  • Recently, as a result of the application of large and multi-blade propellers with high efficiency for large vessels, the vertical bending stiffness of propulsion shafting system tends to be declined. For some specific vessels, the shaft arrangement leads to the forward stern tube bearing to be omitted, decreasing vertical bending stiffness. In this respect, decreased vertical bending stiffness causes the problem which is the blade order resonance frequency to be placed within the operational rpm range of propulsion shafting system. To verify whirling vibration, the measurement should be carried out covering from operating rpm up to target rpm, however, the range is un-measurable generally. In order to resolve the measurement issue, this study shows the measuring method and the assessment method of relevant natural frequency of whiling vibration by using measured harmonic order component of whirling vibration.

A study on the whirling vibration measurement (횡 진동 측정에 관한 연구)

  • Sun, Jin-Suk;Oh, Joo-Won;Kim, Yong-Cheol;Kim, Ue-Kan
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2012.06a
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    • pp.184-184
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    • 2012
  • Recently, as a result of the application of large and multi-blade propellers with high efficiency for large vessels, the vertical bending stiffness of propulsion shafting system tends to be declined. For some specific vessels, the shaft arrangement leads to the forward stern tube bearing to be omitted, decreasing vertical bending stiffness. In this respect, decreased vertical bending stiffness causes the problem which is the blade order resonance frequency to be placed within the operational range of propulsion shafting system. To verify whirling vibration, the measurement should be carried out covering the range of MCR, however, the range is un-measurable. To resolve the measurement issue, this study shows the measuring method and the estimating method of whiling vibration by using resonance frequency of sub harmonic.

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Concrete filled double skin tubular members subjected to bending

  • Uenaka, Kojiro;Kitoh, Hiroaki;Sonoda, Keiichiro
    • Steel and Composite Structures
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    • v.8 no.4
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    • pp.297-312
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    • 2008
  • A concrete filled double skin tubular (called CFDST in abbreviation) member consists of two concentric circular steel tubes and filled concrete between them. Purpose of this study is to investigate their bending characteristics experimentally. The two test parameters of the tubes considered were an inner-to-outer diameter ratio and a thickness-diameter ratio. As a result, their observed failure modes were controlled by tensile cracking or local buckling of the outer tube. Discussion is focused on the confinement effect on the filled concrete due to the both tubes and also the influence of the inner-to-outer diameter ratios on their deformability and load carrying capacity.

Burst pressure estimation of Alloy 690 axial cracked steam generator U-bend tubes using finite element damage analysis

  • Kim, Ji-Seok;Kim, Yun-Jae;Lee, Myeong-Woo;Jeon, Jun-Young;Kim, Jong-Sung
    • Nuclear Engineering and Technology
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    • v.53 no.2
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    • pp.666-676
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    • 2021
  • This paper presents numerical estimation of burst pressures of axial cracked U-bend tubes, considering the U-bending process analysis. The validity of the FE simulations is confirmed by comparing with published experimental data. From parametric analyses, it is shown that existing EPRI burst pressure estimation equations for straight tubes can be conservatively used to estimate burst pressures of the U-bend tubes. This is due to the increase in yield strength during the U-bending process. The degree of conservatism would decrease with increasing the bend radius and with increasing the crack depth.

Mechanical Integrity Evaluation on the Degraded Cladding Tube of Spent Nuclear Fuel Under Axial and Bending Loads During Transportation

  • Lee, Seong-Ki;Lee, Dong-Hyo;Park, Joon-Kyoo;Kim, Jae-Hoon
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.19 no.4
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    • pp.491-501
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    • 2021
  • This paper aims to evaluate the mechanical integrity for Spent Nuclear Fuel (SNF) cladding under lateral loads during transportation. The evaluation process requires a conservative consideration of the degradation conditions of SNF cladding, especially the hydride effect, which reduces the ductility of the cladding. The dynamic forces occurring during the drop event are pinch force, axial force and bending moment. Among those forces, axial force and bending moment can induce transverse tearing of cladding. Our assessment of 14 × 14 PWR SNF was performed using finite element analysis considering SNF characteristics. We also considered the probabilistic procedures with a Monte Carlo method and a reliability evaluation. The evaluation results revealed that there was no probability of damage under normal conditions, and that under accident conditions the probability was small for transverse failure mode.