• Structural Engineering and Mechanics
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• v.28 no.5
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• pp.495-514
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• 2008

In this paper, experimental and theoretical investigations of the effect of the mean moment on the response and collapse of circular thin-walled tubes subjected to cyclic bending are discussed. To highlight the influence of the mean moment effect, three different moment ratios r (minimum moment/ maximum moment) of -1, -0.5 and 0, respectively, were experimentally investigated. It has been found that the moment-curvature loop gradually shrinks with the number of cycles, and becomes stable after a few cycles for symmetric cyclic bending (r = -1). However, the moment-curvature loop exhibits ratcheting and increases with the number of cycles for unsymmetric cyclic bending (r = -0.5 or 0). In addition, although the three groups of tested specimens had three different moment ratios, when plotted in a log-log scale, three parallel straight lines describe the relationship between the controlled moment range and the number of cycles necessary to produce buckling. Finally, the endochronic theory combined with the principle of virtual work was used to simulate the relationship among the moment, curvature and ovalization of thin-walled tubes under cyclic bending. An empirical formulation was proposed for simulating the relationship between the moment range and the number of cycles necessary to produce buckling for thin-walled tubes subjected to cyclic bending with different moment ratios. The results of the experimental investigation and the simulation are in good agreement with each other.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.2 s.257
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• pp.277-284
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• 2007

The steam generator in a nuclear power plant is a large heat exchanger that uses heat from a reactor to generate steam to drive the turbine generator. Rupture of a steam generator tube can result in release of fission products to environment outside. Therefore, an accurate integrity assessment of the steam generator tubes with cracks is of great importance for maintaining the safety of a nuclear power plant. The steam generator tubes are supported at regular intervals by support plates and rotations of the tubes are restrained. Although it has been reported that the limit load for a circumferential crack is significantly affected by boundary condition of the tube, existing limit load solutions do not consider the restraining effect of support plate correctly. In addition, there are no limit load solutions for circumferential cracks in U-bend region with the effect of the support plate. This paper provides detailed limit load solutions for circumferential cracks in top of tube sheet and the U-bend regions of the steam generator tube with the actual boundary conditions to simulate the restraining effect of the support plate. Such solutions are developed based on three dimensional finite element analyses. The resulting limit load solutions are given in a polynomial form, and thus can be simply used in practical integrity assessment of the steam generator tubes.

• Structural Engineering and Mechanics
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• v.45 no.1
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• pp.129-144
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• 2013

Load-carrying capacity of combined members consisted of inner and sleeved tubes subjected to axial compression was investigated in this paper. Considering the initial bending of the inner tube and perfect elasto-plasticity material model, structural behavior of the sleeved member was analyzed by theoretic deduction, which could be divided into three states: the elastic inner tube contacts the outer sleeved tube, only the inner tube becomes plastic and both the inner and outer sleeved tubes become plastic. Curves between axial compressive loads and lateral displacements of the middle sections of the inner tubes were obtained. Then four sleeved members were analyzed through FEM, and the numerical results were consistent with the theoretic formulas. Finally, experiments of full-scale sleeved members were performed. The results obtained from the theoretical analysis were verified against experimental results. The compressive load-lateral displacement curves from the theoretical analysis and the tests are similar and well indicate the point when the inner tube contacts the sleeved tube. Load-carrying capacity of the inner tube can be improved due to the sleeved tube. This paper provides theoretical basis for application of the sleeved members in reinforcement engineering.

• Transactions of Materials Processing
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• v.17 no.1
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• pp.52-58
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• 2008

Tube hydroforming process is generally consisted with pre-bending, preforming and hydroforming processes. Among forming defects which may occur in tube hydroforming such as buckling, wrinkling and bursting, the wrinkling and bursting by local instability under excessive tensile stress mode were mainly caused by thinning phenomenon in the manufacturing process. Thus the accurate prediction and suitable evaluation of the thinning phenomenon play an important role in designing and producing the successfully hydroformed parts without any failures. In this work, the formability on hydroformed part for automobile, i.e. engine cradle, was evaluated using finite element analysis. The initial tube radius, loading path with axial feeding force and internal pressure, and preformed configuration after preforming process were considered as the dominant process parameters in total tube hydroforming process. The effects on these process parameters could be confirmed through the numerical experiments with respect to several kinds of finite element simulation conditions. The degree of enhancement on formability with each process parameters such as initial tube radius, loading path and preform configuration were also compared. Therefore, it is noted that the evaluation approach of the formability on hydroformed parts for lots of industrial fields proposed in this study will provide one of feasible methods to satisfy the increasing practical demands for the improvement of the formability in tube hydroforming processes.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.29 no.2A
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• pp.109-118
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• 2009

A new bridge system described in this paper uses concrete-filled steel tube (CFT) girders as a replacement for conventional girders. Experimental investigations were carried out to comprehend the flexural behavior of CFT girder. Specimens were manufactured considering several parameters such as the strength of filling material, the eventual presence and number of inner shear connectors to evaluate the bending bearing capacity of CFT girder. The experimental investigation consisted of designing and constructing a test specimen and loading it to collapse in bending to check the applicability of the system. Test results showed that concrete filled steel tube girders have good ductility and maintain their strength up to the end of the loading. The stiffening effect of the ㄱ-shaped perfobond rib is determined to contribute relatively to the increase of the bending bearing capacity.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.19-24
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• 2003

Potential applications of foam-filled section are the automotive structures. A foam-filled section can be used for the front rail and firewall structures to absorb impact energy during frontal or side collision. In the case of side collision where bending is involved in the crushing mechanics, the foam filler will be significant in maintaining progressive crushing of the thin-walled structures so that more impact energy can be absorbed. In this study, the manufacturing process of closed cell aluminum alloy foam filled stainless steel tube was studied, and the various foam filled specimens including piecewise fillers were prepared, tested and discussed about the bending behaviors.

• Steel and Composite Structures
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• v.52 no.6
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• pp.663-672
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• 2024

This paper researched on the bending vibration characteristics of composite drive shaft with internal damping. To analyze the unbalanced excitation response in full speed range, a transfer matrix model was built based on the improved Layer-wise theory and the numerical damping, and compared with the metal drive shaft. The results show that the effect of internal damping of the composite shaft tube on bending vibration response was different in the subcritical, critical and supercritical speed ranges. Then, the finite element analysis and vibration tests were carried out to verify the analysis results of transfer matrix model.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.3
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• pp.160-168
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• 2000

Hydroforming is a metal forming process that enables circular metal tubes to be formed in to the parts with the complex cross section along the curved axial direction. Recently this hydroforming process is largely used for the production of the automotive parts. This paper presents the results of tube bending and hydroforming simulations in cases of the varying weld line positions of the tube. Ten cases of prebending and hydroforming simulations are carried out to find the optiaml weld line position.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.37 no.2
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• pp.111-117
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• 2013

A valveless pump consisting of a pumping chamber with an elastic tube was simulated using an immersed boundary method. The interaction between the motion of the elastic tube and the pumping chamber generated a net flow toward the outlet through a full cycle of the pump. The net flow rate of the valveless pump was examined by varying the stretching coefficient, bending coefficient, and aspect ratio of the elastic tube. Photographs of the fluid velocity vectors and the wave motions of the elastic tube were examined over one cycle of the pump to gain a better understanding of the mechanism underlying the valveless pump. The relationship between the gap in the elastic tube and the average flow rate of the pump was analyzed.

• Journal of Mechanical Science and Technology
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• v.20 no.2
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• pp.212-226
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• 2006

This paper is a continuation of the authors' previous work on spiral coil heat exchangers. In the present study, the heat transfer characteristics and the performance of a spirally coiled finned tube heat exchanger under wet-surface conditions are theoretically and experimentally investigated. The test section is a spiral-coil heat exchanger which consists of a steel shell and a spirally coiled tube unit. The spiral-coil unit consists of six layers of concentric spirally coiled finned tubes. Each tube is fabricated by bending a 9.6 mm diameter straight copper tube into a spiral-coil of four turns. The innermost and outermost diameters of each spiral-coil are 145.0 and 350.4 mm, respectively. Aluminium crimped spiral fins with thickness of 0.6 mm and outer diameter of 28.4 mm are placed around the tube. The edge of fin at the inner diameter is corrugated. Air and water are used as working fluids in shell side and tube side, respectively. The experiments are done under dehumidifying conditions. A mathematical model based on the conservation of mass and energy is developed to simulate the flow and heat transfer characteristics of working fluids flowing through the heat exchanger. The results obtained from the present model show reasonable agreement with the experimental data.