• Title/Summary/Keyword: tube bending

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Process Development of Constant Curvature Extrusion for Aluminum Alloy (알루미늄 합금의 일정 곡률 압출공정 개발)

  • Joe, Y.J.;Lee, S.K.;Oh, K.H.;Park, S.W.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.555-560
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    • 2007
  • This paper shows some achievements at bending of extruded aluminum profiles during the extrusion process. The conventional process for the production of bent profiles involves a successive extrusion, stretching, and bending of the profiles. Conventional bending methods can not meet demands far precision and cost-effective production in some cases, due to cross sectional deformation, irregular decrease of tube wall thickness and a complication of the process design. An estimation of spring-back required for precision of the bending radius can not always be achieved by the over bending of the profile. Since the profile is hot during the bending process, the spring-back phenomenon can be avoided. This means that an additional bending process is not necessary. Consequently, flexible bending can be achieved with cost reduction and quality improvement. Experimental tests were completed to study the relationship between curvature radius of profile and position of guide on the extrusion for vehicle bumper. A7108 is applied as a billet material in order to increase strength. The overall correlation between the experimental and numerical results is good. It is therefore concluded that the present method provides an efficient means for the constant curvature extrusion process.

Characteristic of Critical Current after Repetitive Bending for High Superconducting Tapes (고온초전도 선재의 Bending횟수에 따른 임계전류의 특성)

  • Kim, Hae-Joon;Joo, J.H.;Kim, S.W.;Kim, H.J.;Bae, J.H.;Cho, J.W.;Seong, K.C.
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.900-902
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    • 2003
  • Critical current($I_c$) degradation of HTS tapes after bending is one of the holiest issues in HTS development and application studies. Many people are measuring $I_c$ degradations for effect of tending radius. However even if the bending radius is larger than the breaking radius a HTS tapes can be damaged by repetitive bending, which is unavoidable in the winding processes. Therefore, We studied the $I_c$ degradation after repetitive bending, at 77K with self-field, of Bi-2223 tapes processed by "Powder-in-Tube" technique, which was made by America Superconductor Corporation(AMSC), Innova Superconductor Technology(InnoST) and Korea Electro-technology Research Institute(KERI). For each specimen $I_c$ degradation was measured various bending radius as function of repetitive bending number.

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Behavior of concrete-filled round-ended steel tubes under bending

  • Ding, Fa-xing;Zhang, Tao;Wang, Liping;Fu, Lei
    • Steel and Composite Structures
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    • v.25 no.4
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    • pp.457-472
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    • 2017
  • The objective of this paper is to investigate the flexural behavior of concrete-filled round-ended steel tubes (CFRTs) under bending. Beam specimens were tested to investigate the mechanical behavior of the CFRTs, including four CFTs with different concrete strengths and steel ratios, and three CFRTs with varied aspect ratios. The load vs. deflection relationships and the failure modes for CFRTs were analyzed in detail. The composite action between the core concrete and steel tube was also discussed and examined based on the experimental results. In addition, ABAQUS program was used to develop the full-scale finite element model and analyze the effect of different parameters on the moment vs. curvature curves of the CFRTs bending about the major and minor axis, respectively. Furthermore, design formulas were proposed to estimate the ultimate moment and the flexural stiffness of the CFRTs, and the simplified theoretical model of the moment vs. curvature curves was also developed. The predicted results showed satisfactory agreement with the experimental and FE results. Finally, the differences of the experimental, FE and predicted results using the existing codes were illustrated.

Numerical simulation on the cyclic behavior of ultra-high performance concrete filled steel tubular column

  • Heng Cai;Fangqian Deng
    • Structural Engineering and Mechanics
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    • v.85 no.5
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    • pp.693-707
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    • 2023
  • In order to deeply reveal the working mechanism of ultra-high performance concrete (UHPC) filled steel tubular columns (UHPCFSTs) under cyclic loading, a three-dimension (3D) macro-mesoscale finite element (FE) model was established considering the randomness of steel fibers and the damage of UHPC. Model correctness and reliability were verified based on the experimental results. Next, the whole failure process of UHPC reinforced with steel fibers, passive confinement effect and internal force distribution laws were comprehensively analyzed and discussed. Finally, a simplified and practical method was proposed for predicting the ultimate bending strengths of UHPCFSTs. It was found that the non-uniform confinement effect of steel tube occurred when the drift ratio exceeded 0.5%, while the confining stress increased then decreased afterwards. There was preferable synergy between the steel tube and UHPC until failure. Compared with experimental results, the ultimate bending strengths of UHPCFSTs were undervalued by the current code provisions such as AISC360-10, EC4 and GB50936 with computed mean values (MVs) of 0.855, 0.880 and 0.836, respectively. The proposed practical method was highly accurate, as evidenced by a mean value of 1.058.

Failure analysis of tubes under multiaxial proportional and non-proportional loading paths

  • Mohammad Hossein Iji;Ali Nayebi
    • Steel and Composite Structures
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    • v.47 no.2
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    • pp.289-296
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    • 2023
  • The failure of a thin-walled tube was studied in this paper based on three failure models. Both proportional and non-proportional loading paths were applied. Proportional loading consisted of combined tension-torsion. Cyclic non-proportional loading was also applied. It was a circular out-of-phase axial-shear stress loading path. The third loading path was a combination of a constant internal pressure and a bending moment. The failure models under study were equivalent plastic strain, modified Mohr-Coulomb (Bai-Wierzbicki) and Tearing parameter models. The elasto-plastic analysis was conducted using J2 criterion and nonlinear kinematic hardening. The return mapping algorithm was employed to numerically solve the plastic flow relations. The effects of the hydrostatic stress on the plastic flow and the stress triaxiality parameter on the failure were discussed. Each failure model under study was utilized to predict failure. The failure loads obtained from each model were compared with each other. The equivalent plastic strain model was independent from the stress triaxiality parameter, and it predicted the highest failure load in the bending problem. The modified Mohr-Coulomb failure model predicted the lowest failure load for the range of the stress triaxiality parameter and Lode's angle.

Fluid flow dynamics in deformed carbon nanotubes with unaffected cross section

  • Rezaee, Mohammad;Yeganegi, Arian;Namvarpour, Mohammad;Ghassemi, Hojat
    • Advances in nano research
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    • v.12 no.3
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    • pp.253-261
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    • 2022
  • Numerical modelling of an integrated Carbon NanoTube (CNT) membrane is only achievable if probable deformations and realistic alterations from a perfect CNT membrane are taken into account. Considering the possible forms of CNTs, bending is one of the most probable deformations in these high aspect ratio nanostructures. Hence, investigation of effect associated with bent CNTs are of great interest. In the present study, molecular dynamics simulation is utilized to investigate fluid flow dynamics in deformed CNT membranes, specifically when the tube cross section is not affected. Bending in armchair (5,5) CNT was simulated using Tersoff potential, prior to flow rate investigation. Also, to study effect of inclined entry of the CNT to the membrane wall, argon flow through generated inclined CNT membranes is examined. The results show significant variation in both cases, which can be interpreted as counter-intuitive, since the cross section of the CNT was not deformed in either case. The distribution of fluid-fluid and fluid-wall interaction potential is investigated to explain the anomalous behavior of the flow rate versus bending angle.

Loss Characteristics of Flexible Dielectric Tube Waveguides using Commercial Polymer Substances in Millimeter Wave Band

  • Kim, Ki-Young;Youngsik Ahn;Sohn, Jon-Ryul;Tae, Heung-Sik
    • Proceedings of the Korea Electromagnetic Engineering Society Conference
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    • 2000.11a
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    • pp.233-237
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    • 2000
  • Propagation losses including bath transmission losses and bending losses of the flexible dielectric tube waveguide using commercial polymer substances for a short distance millimeter wave transmission are analytically predicted. The transmission loss and the bending loss are strongly dependent on the power flow distributions in each region. The obtained propagation tosses are compared with those of the commercial metal rigid and flexible waveguides.

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Flexural behaviour of square UHPC-filled hollow steel section beams

  • Guler, Soner;Copur, Alperen;Aydogan, Metin
    • Structural Engineering and Mechanics
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    • v.43 no.2
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    • pp.225-237
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    • 2012
  • This paper presents an experimental investigation of the flexural behavior of square hollow steel section (HSS) beams subjected to pure bending. Totally six unfilled and nine ultra high performance concrete (UHPC)-filled HSS beams were tested under four-point bending until failure. The effects of the steel tube thickness, the yield strength of the steel tube and the strength of concrete on moment capacity, curvature, and ductility of UHPC-filled HSS beams were examined. The performance indices named relative ductility index (RDI) and strength increasing factor (SIF) were investigated with regard to different height-to-thickness ratio of the specimens. The flexural strengths obtained from the tests were compared with the values predicted by Eurocode 4, AISC-LRFD and CIDECT design codes. The results showed that the increase in the moment capacity and the corresponding curvature is much greater for thinner HSS beams than thicker ones. Eurocode 4 and AISC-LRFD predict the ultimate moment capacity of the all UHPC-filled HSS beams conservatively.

A Study on the lmprovement of Accuracy in Manufacturing of Bourdon Tube (부르돈관의 가공정밀도 향상에 관한 연구)

  • Na, Ki-Hyoung;Jhang, Kyung-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.31-39
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    • 1996
  • In this paper, the error and its sources in manufacturing of bourdon tube pressure gage was studied, and the method to reduce such errors was discussed. In more detail, the effects of parallelism of rollers, spring back, uniformity of radius curvature and the ratio of circumferential speeds of rollers were invesrti- gated. As a reselt, we could find out that the aprallelism of roller affected to the displacement error at the free end of gage and that the amount of spring back was closely related with the ratio of circumferential speeds of rollers. The uniformity of curvature radius was determined by the distance between bending rollers and it was comparatively uniform in the range above 30 .deg. C from the both sides of tube. Also, the ratio of circumfer-ential speeds of rollers was finded out as a very important factor giving severe influence on the creep or the hysteresis of bourdon tube.

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A Study on the Performance Evaluation of Heat Treatment Furnace Design for Copper Tube Bending (동관 벤딩을 위한 열처리로 설계 및 성능평가에 관한 연구)

  • Park, Dae-kwang;Kim, Jae-yeol;Gao, Jia-Chen
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.136-144
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    • 2016
  • The air-conditioning industry is closely related to types of lifestyles, climate, and products. With the improvement of national income, the pursuit of pleasant living and working environments, and South Korea's four seasons and distinct climatic conditions, demand for air conditioning has increased. In addition, the industry is becoming increasingly precise and cooperative, and the increase in the domestic production of sophisticated air conditioning and continued growth of future industrial cooperation are expected to rapidly rise. Accordingly, the study of air piping systems can improve the productivity and quality of products and cost savings and can achieve vibration reduction. Additionally, using a heat treatment furnace for copper tube annealing treatment reduces the risk of using an oxy-acetylene torch.