• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.119-125
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• 1999

At Wire Rod Mill Plant, wire is made of the billet produced at continuous casting machine, or rolled bloom produced at billeting mill, and the product can be classified of wire of 5.5${\Phi}$ and bar in coil of 14∼42${\Phi}$ in diameter(bar in coil will be referred to as coil as below). At present, wire is produced at POSCO No.1, 2, 3 WRM, coil at garret line of No. 2 WRM. Head and tail of coil are properly cut and treated to scrap to fulfill the customer's satisfaction. This above cutting is done off line, and small size coil can be cut manually with clipper, large size coil with hydraulic cutter. Nowadays, it is being investigated to cut automatically in line with trimming shear after passing mill stand. At the moment, Because the coil produced at the garret line of No.2 WRM is hot 400∼600$^{\circ}C$ and trimming is done manually with cutter, there are always interference from manual operation or safety problem of bad working condition. Not only because of the diversity of the coil size 14∼42${\Phi}$ in diameter, but because of the rolling speed 2.5∼22m/sec, it is required to be equipped with several trimming shear. But this can be accomplished with only one shear installed proper place at this paper.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.225-229
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• 2003

When hot strip is trimmed in the side trimming process at the entry side of tandem cold rolling mill, due to bad quality of trimming face and burr, product quality(saw ear)becomes so bad that it causes drop of yield and claim from customers. Therefore, it was examined that applying ultrasonic vibration is an effective method to improve quality of strip trimming face and decrease burr magnitude by decreasing shear force acting between strip trimming face and knife in side trimming process of cold rolling.

• Design & Manufacturing
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• 제11권2호
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• pp.37-41
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• 2017

With light vehicle weight gradually becoming ever more importance due to tightened exhaust gas regulations, hot-stamping processing using boron alloyed steel is being applied more and more by major automobile OEMs since process assures both moldability and a high strength of 1.5 GPa. Although laser trimming is generally applied to the post-processing of the hot-stamped process with high strength, there have been many studies of in-die hot trimming using shear dies during the quenching of material in order to shorten processing times. As such, this study investigated the effects of the Shear rate and Shear mechanism on shear processes during the quenching process of hot-stamping material. In case of pad variable, padding force is very weak compared with shear force, so it does not affect the shear surface. In case of shear rate, the higher the shear at high temperatures and the higher the friction effect. As a result the rollover and the fracture distribution decreased, and the burnish distribution increased. Therefore, it is considered that the shear quality is guaranteed when high shear rate is applied in high temperature shear process.

• 소성∙가공
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• 제32권2호
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• pp.81-86
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• 2023

The hot stamping process is widely used for high strength of vehicle parts, with heating 900 ℃ or higher in a furnace and in-die quenching to achieve strength above 1.5 GPa of the quenchable boron alloyed steel 22MnB5. First of all, the hot stamping process consisted of heating, forming, quenching and trimming. In the trimming process case, the laser method has been conventionally adopted. For laser trimming process, it has the problems pertaining to low productivity and high cost while the hot stamping process, accordingly the trimming process need to investigate the research for alternative method. In order to overcome these issues, many research groups have studied the mechanical trim solution on the hot stamped parts at high temperature. In this study, the mechanical piercing was performed during the hot stamping process at the high temperature for overcome the disadvantages of laser cutting. Also, the process parameters such as piercing time after die closing, clearances of between die and punch were controlled for obtaining the reasonable shear characteristics.

• 한국산학기술학회논문지
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• 제17권11호
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• pp.483-490
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• 2016

자동차 도어 래치는 스프링, 사출품, 소형 모터 등의 작은 부품들을 조립하여 제조된다. 이를 위해서는 각 부품의 정밀설계 및 조립기술이 요구된다. 도어 래치는 자동차의 문을 열리지 않게 고정시켜 운전자의 안전에 직접적인 영향을 미치는 중요한 역할을 한다. 따라서 본 연구에서는 자동차 도어 래치의 주요 구성요소인 커넥터 단자의 트리밍 시, 롤오버를 저감하고 적합한 유효전단면을 찾기 위한 연구를 수행하였다. 유한요소해석과 실험계획법의 직교배열을 통한 다구찌법을 이용하여 차량용 도어 래치커넥터 단자의 전단면 품질 향상을 위한 최적 설계변수를 설정하였다. 해석에 사용된 설계변수는 클리어런스, 곡률반경, 블랭크 홀딩력이며, 커넥터 단자의 재질은 C2600이다. 해석을 통해 제안된 최적 트리밍 공정 조건은 실험을 통해 검증되었으며, 최종제품의 전단면 형상과 치수가 성형해석 결과와 잘 일치하였다. 이상의 결과로부터 차량용 도어 래치커넥터 단자의 최종 롤오버 및 유효전단면 향상을 위한 최적화에 다구찌법을 유용하게 적용할 수 있음을 알 수 있으며, 트리밍 공정 이외의 다양한 금속성형공정에도 유용하게 적용할 수 있을 것으로 사료된다.

• 소성∙가공
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• 제31권5호
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• pp.261-266
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• 2022

To reduce the weight of the vehicle, the application of the high strength steel sheets to chassis parts is increased. High forming load is induced during the shearing process of steel chassis parts made of high strength steel, and the possibility of an eccentric load is increased depending on the product seating condition on the die, which decreases the stability and lifespan of the die. In this paper, a three-dimensional finite element analysis with the continuum element was conducted using the damage theory for the cam-trimming process of the front lower arm. The structural analysis of the trimming die was performed with the forming load result obtained from the analysis, and the amount of deflection and the stress distribution of the die during the shearing process were evaluated for the confirmation of the tool stability. The shape of the weak region of the die was modified according to structural analysis and then the stability was confirmed with the finite element analysis. The analysis result showed that the possibility of tool failure during cam-trimming process was remarkably reduced, and the reliability of the proposed modified design was validated.

• 한국지진공학회:학술대회논문집
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• 한국지진공학회 2002년도 춘계 학술발표회 논문집
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• pp.317-326
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• 2002

Recently a simple design method for rib-reinforced seismic steel moment connections has been proposed based on equivalent strut model. An experimental program was implemented to verify the proposed design method and to develop the schemes that will prevent the cracking at the rib tip, where stress concentration was evident. All the specimens designed by the proposed method were able to develop satisfactory connection plastic rotation of 0.04 radian. Slight beam flange trimming, in addition to rib reinforcement, pushed the plastic hinging and local buckling of the beam away from the rip tip and effectively reduced the cracking potential at the rib tip. The strut action of the rib and resulting reverse shear in the beam web were also experimentally identified through the strain gage readings.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2000년도 봄 학술발표회 논문집
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• pp.639-646
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• 2000

It is important to estimate the mechanical properties of clay since it is directly related to the design and the construction of geotechnical structures. Site exploration, which is composed of boring, sampling, in-situ, or laboratory tests, is preformed to estimate the mechanical properties. However, mechanical properties of clay measured from laboratory test may be different from in-situ properties due to disturbances occurred during sampling, transportation, storage, and trimming. In this study, the degree of disturbance according to sampling method was estimated with the test results of CK/sub o/U triaxial compression test on Yangsan clay. The soil samples were obtained by three types of sampling method, j.e., 76mm-tube sampler, 76mm-piston sampler, and block sampler. In order to evaluate the quality of samples, volumetric strain, undrained shear strength, secant Young's modulus, and pore pressure coefficient at peak measured from each sample were compared with one another. From the test results, it was observed that mechanical properties of the block and piston samples were more reliable than those of tube samples. But it was observed that the water content of piston was similar to that of tube samples at given depths while the water content of block samples was 14.3∼15.8% smaller than that of piston and tube samples. In addition to the evaluation of the quality of samples, relationship between c/sub u// σ/sub vc/'and OCR was established from the results of the CK/sub o/U triaxial compression tests, which were carried out using SHANSEP method. And also undrained shear strength was analyzed using the in-situ test data such as Cone Penetration Test(CPT), Dilatometer Test(DMT), and Field Vane Test(FVT) and was compared with that evaluated from CK/sub o/U triaxial compression test.

• 한국축산식품학회지
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• 제21권3호
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• pp.192-199
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• 2001

The objective of this study was to investigate the effects of hot- and cold-boning on sarcomere length, drip loss and protein solubility of post-rigor porcine longissimus muscle. A total of ten pigs(borrow, 100$\pm$5 kg) were randomly selected at a commercial plant and the carcasses were split in half after slaughter. The longissimus muscle of the left side was dissected and chilled at 0$^{\circ}C$ after trimming of subcutaneous fat whereas the right side carcasses were served for cold-boning after chilling for 24 hrs. The temperature, pH and sarcomere length of porcine longissimus muscle were measured at postmortem 1, 3, 6, 12 and 24 hours. Drip loss, cooking loss, Minolta L*a*b*, shear force and protein solubility were measured at postmortem 24 hrs. The pH of cold-boning samples was rapidly decreased whereas temperature and sarcomere length of hot-boning samples were rapidly decreased during 24 hrs of chilling. Hot-boning muscles showed significantly (P<0.05) higher pHu and shorter sarcomere compared with cold boning muscles because of cold shortening. However, there were no significant differences in drip loss, cooking loss and shear force value between hot- and cold boned samples. The samples of hot-boning showed lower Minolta L* value and higher sarcoplasmic protein solubility compared with cold boned samples. These results suggest that the pale color changing of porcine longissimus muscle could be inhibited by hot-boning due to rapid chilling of the muscle although sarcomere length could be shortened because of cold shortening. Also these results show that hot-boning of porcine carcass could have a high protein solubility without negative effects of drip loss or tenderness of porcine longissimus muscle.

• 한국강구조학회 논문집
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• 제14권4호
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• pp.499-508
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• 2002

리브로 보강된 철골 모멘트 내진접합부에 대한 실용적이고 간단한 설계법이 등가스트럿 모델을 바탕으로 최근에 제안된 바가 있다. 본 논문에서는 제안된 설계법을 검증하고 응력집중에 의한 리브 단부의 균열방지 방안을 모색하기 위한 실험결과를 기술하였다. 제안된 설계법에 의해 설계된 모든 실물대 시험체는 접합부의 소성회전각이 0.04(radian)에 이르는 뛰어난 내진성능을 발휘하였다. 접합부를 리브로 보강함과 동시에 보의 플래지 일부를 잘라내어 보의 소성힌지와 국부좌굴의 발생위치를 리브의 끝단으로부터 보 안쪽으로 약간 이동시킴으로서, 리브단부의 균열발생을 효과적으로 제어할 수 있음을 실험적으로 확인하였다. 또한 리브의 스트럿 작용과 이로 인한 보 웨브에서의 전단역전을 스테레인 게이지 계측을 통하여 실험적으로 입증하였다.