• Title/Summary/Keyword: tribotester

검색결과 46건 처리시간 0.023초

유압식 핀-온-디스크형 마멸시험기의 설계 및 제어에 관한 연구 (A study on design and control of hydraulic pin-on-disc type tribotester)

  • 박명식;박성환;이진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1436-1440
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    • 1996
  • The wear mechanism of material is an important mechanic property to select a material's life and a optimum work condition. Although there are many researches about a wear mechanism of material, the pin-on-disc type tribotester is widely known to us. It is difficult to add a variable and heavy load in the existing pin-on-disc type tribotester to estimate this wear mechanism. And due to a rotation of a disc, it is impossible to add a constant force. But we can solve this problem by using a hydraulic servo system. Therefore, in order to investigate a wear mechanism of materials, it is necessary to design a hydraulic pin-on-disc type tribotester and construct a controller against a variable disturbance.

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유압식 마찰시험기의 성능 평가에 관한 실험적 비교 연구 (An experimental comparison study on performance evaluation for hydraulic pin-on-disk type tribotester)

  • 서만식;이상욱;구영필;조용주
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.285-291
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    • 1998
  • A hydraulic pin-on-disk type tribotester was developed and it's performance was investigated experimentally. The estimate of the performance was accomplished by comparing those of the pneumatic and the dead-weight loading method. The reliability to the performance was conformed. By hydraulic loading method more accra'ate friction coefficient could be got.

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Model Identification of Hydraulic Pin-On-Disk type Tribotester with DDV

  • Kim, Seung-Hyun;Lee, Chang-Don;Lee, Jin-Kul
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.170.1-170
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    • 2001
  • This paper developed the model for electro hydraulic force control system by identification method via ARMAX model. Implementation of Identification is performed on Pin-On-Disk type tribotester. The wear mechanism is an important mechanic property to select a material´s life and a optimum work condition. Pin-on-disk type tribotester is popular wear analysis experimental equipment and its mechanism is that adding a force on a rotating disk to simplify two surface contact´s wear experimental condition. Material´s rotating velocity and eccentricity rotation makes disturbance and it affects adding constant force. To get a high performance of force adding part, DDV(Direct Drive Valve) which has pressure control loop is used. To obtain a tribotester´ s ARMAX model, prediction error method(PEM) is used in case force adding part and rotating part is ...

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A Micro Tribotester for MEMS Elements

  • Kim Choong-Hyun;Ahn Hyo-Sok
    • 한국공작기계학회논문집
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    • 제15권4호
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    • pp.39-43
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    • 2006
  • A computer-controlled micro tribotester has been developed to investigate the friction and wear characteristics of thin coatings, which can be applied to silicon-based materials. In the developed system, a step motor gives a reciprocating movement and an electromagnet applies a load between a ball and a plate specimen. Test results confirmed that the application of load in the range of $0.03{\sim}1.8N$ and with a sliding speed of $4.44{\sim}7.70mm/s$ was successfully accomplished. Advantages of the developed micro tribotester are: (1) realization of micro load and displacement applicable to micro electromechanical systems(MEMS) using DC motor and electromagnet (2) continuously variable load and reciprocating speed; and (3) high reliability, which allows for unattended use for long periods.

유압식 마찰시험기의 성능 평가에 관한 실험적 비교 연구 (An Experimental Comparison Study on Performance Evaluation for the Hydraulic Pin-on-disk Type Tribotester)

  • 서만식;구영필;조용주
    • 한국정밀공학회지
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    • 제16권5호통권98호
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    • pp.194-199
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    • 1999
  • For the purpose of improving accuracy in friction and wear test, a hydraulic pin-on-disk type tribotester was developed and its performance was evaluated experimentally. The performance estimation of the tribotesrer was accomplished by comparing both the consistency of the applied normal load and the robustness of the control against the mechanical disturbances with those of the pneumatic and the dead weight loading method respectively. The developed hydraulic pin-on-disk type tribotester showed the better reliability in the performance and the hydraulic loading method provided the more accurate friction coefficient.

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표면의 기하학적 형상에 따른 마찰 특성 (Effect of Geometric Surface Structure on Frictional Behavior)

  • 이형석;김대은
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.205-211
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    • 2000
  • Friction control is highly desirable for optimization of tribological systems. In this work, the effect of geometric structure of the solid surface on friction is investigated using a Scanning Electron Microscope equipped with a tribotester. Silicon and silicon oxide specimens were used and undulations on the surface were fabricated by mechanical and chemical methods. It is shown that the friction coefficient depends on the relative dimensions of the ball and the width of undualation. By optimizing the geometry of the undulation, friction reduction may be achieved.

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IBAD 방법으로 코팅된 PTFE 박막의 마이크로/나노 응착 및 마찰 특성 (Micro/Nano Adhesion and Friction Characteristics of PTFE Coating Film Deposited by IBAD Method)

  • 윤의성;오현진;한흥구;공호성;장경영
    • Tribology and Lubricants
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    • 제20권5호
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    • pp.237-244
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    • 2004
  • Micro/nano tribological characteristics of PTFE coating films were experimentally studied. PTFE (polytetrafluoroethylene) modified polyethylene and low molecular weight PTFE were used as a coating materials. These films were deposited on Si-wafer (100) by IBAD (ion beam assisted deposition) method. The Ar ion beam sputtering was performed to change the surface topography of films using a hollow cathode ion gun under different Ar ion dose conditions in a vacuum chamber. Micro/nano tribological characteristics, water wetting angles and roughness were measured with a micro tribotester, SPM (scanning probe microscope), contact anglemeter and profilometer, respectively. The durability of the films were measured with macro tribotester. Results showed that the PTFE coating surfaces were converted to hydrophobic. The water contact angle of coated surfaces and surface roughness increased with the coating thickness. Adhesion and friction in micro and nano scale were governed by magnitude of normal load in soft material such as PTFE films. As the increase of sputtering time on low molecular weight PTFE films, the surface roughness was increased and nano adhesion and friction were decreased. The nano tribological characteristics of surfaces are mainly improved by chemical modification such as PTFE coating and given a synergy effect by the physical modification such as topographic modification.

무전해 도금 코팅 공정을 이용한 은 박막의 두께 변화에 따른 트라이볼로지 특성 (Tribological Characteristics of Silver Electroless-Plating Process According to Thicknesses Variation)

  • 이현대;김대은
    • 대한기계학회논문집A
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    • 제37권2호
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    • pp.219-225
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    • 2013
  • 본 연구에서는 무전해 도금 코팅방법을 이용하여 생성한 Ag 박막의 기계적 특성을 고찰하였다. 이 코팅방법은 화학적 반응을 통해 금속박막을 기판 위에 형성할 수 있는 공정으로써 비교적 간단하고 경제적이며 전기도금과 비교했을 때 도체뿐만 아니라 부도체에도 적용할 수 있다는 유리한 장점이 있다. 따라서 반도체에서부터 기계부품에 이르기까지 산업전반에 걸쳐 다양하게 적용되고 있는 코팅방법이다. 본 연구에서는 무전해 도금 공정의 변수에 따라 형성되는 Ag 박막의 기계적 특성을 파악하는데 중점을 두었다. 특히, 무전해 도금방법을 이용해 제작한 코팅 시편에 대해 도금시간에 따른 거칠기 및 두께에 대한 분석을 실시하였으며 AFM, SEM, Tribotester 와 같은 장비를 이용하여 트라이볼로지적 특성을 규명하였다.

SAM 코팅층의 미소마찰거동에 관한 연구 (Frictional Behavior of SAM Coated Silicon)

  • 차금환;김대은
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제31회 춘계학술대회
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    • pp.19-23
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    • 2000
  • Stiction is an undesirable phenomenon that can be encountered often in Micro-Electro Mechanical Systems (MEMS) applications, In order to minimize this effect, Self-Assembled Monolayers (SAM) are commonly used. In this work the frictional characteristics of SAM are investigated using both micro-tribotester and SPM. It was found that the performance of SAM is quite sensitive to coating condition. The experimental results show promise for SAM to be used in sliding applications of micro systems.

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그라파이트 나노윤활유의 열화 후 윤활 특성 비교 연구 (Comparative Study to the Tribological Characteristics of Graphite Nano Lubricants after Thermal Degradation)

  • 이재근;이창건;황유진;최영민;박민찬;최철;오제명
    • Tribology and Lubricants
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    • 제24권4호
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    • pp.190-195
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    • 2008
  • Many researchers have tried to improve the tribological characteristics of lubricant by adding various nano particles in the base lubricant. But the reliability evaluation of the lubricants are rarely performed in its real operation condition. In this study, the physical property and the tribological characteristics of the graphite nano lubricant were evaluated and compared with raw lubricant after thermal degrading. In order to evaluate the tirbological characteristics, the disk-on-disk tribotester was adopted to measure the friction coefficient of the graphite nano lubricants. Also the temperature variations of friction surfaces were measured by the thermocouple installed on the fixed plate in the test chamber of the tribotester. The kinematic viscosity was measured using a capillary viscometer on the temperatures of 40, 60 and $80^{\circ}C$. The results showed that the graphite nano lubricant had lower friction coefficient and less wear on the friction surfaces than raw lubricant. After thermally degrading, the friction coefficients of graphite nano lubricant increased, but the friction coefficients after thermal degradation were still maintained lower than those of raw lubricant.