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Fatigue Strength Depending on Position of Cracks for Weldments

  • Lee Hae-Woo;Park Won-Jo
    • Journal of Mechanical Science and Technology
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    • v.20 no.5
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    • pp.675-680
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    • 2006
  • This is a study of fatigue strength of weld deposits with transverse cracks in plate up to 50 mm thick. It is concerned with the fatigue properties of welds already with transverse cracks. A previous study of transverse crack occurrence, location and microstructure in accordance with welding conditions was published in the Welding Journal (Lee et al., 1998). A fatigue crack develops as a result of stress concentration and extends with each load cycle until fatigue occurs, or until the cyclic loads are transferred to redundant members. The fatigue performance of a member is more dependent on the localized state of stress than the static strength of the base metal or the weld metal. Fatigue specimens were machined to have transverse cracks located on the surface and inside the specimen. Evaluation of fatigue strength depending on location of transverse cracks was then performed. When transverse cracks were propagated in a quarter-or half-circle shape, the specimen broke at low cycle in the presence of a surface crack. However, when the crack was inside the specimen, it propagated in a circular or elliptical shape and the specimen showed high fatigue strength, enough to reach the fatigue limit within tolerance of design stresses.

Behaviour and design of Grade 10.9 high-strength bolts under combined actions

  • Li, Dongxu;Uy, Brian;Wang, Jia;Song, Yuchen
    • Steel and Composite Structures
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    • v.35 no.3
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    • pp.327-341
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    • 2020
  • The use of high-strength steel and concrete in the construction industry has been gaining increasing attention over the past few decades. With it comes the need to utilise high-strength structural bolts to ensure the design load to be transferred safely through joint regions, where the space is limited due to the reduced structural dimensions. However, research on the behaviour of high-strength structural bolts under various loading combinations is still insufficient. Most of the current design specifications concerning high-strength structural bolts were established based on a very limited set of experimental results. Moreover, as experimental programs normally include limited design parameters for investigation, finite element analysis has become one of the effective methods to assist the understanding of the behaviour of structural components. An accurate and simple full-range stress-strain model for high-strength structural bolts under different loading combinations was therefore developed, where the effects of bolt fracture was included. The ultimate strength capacities of various structural bolts obtained from the present experimental program were compared with the existing design provisions. Furthermore, design recommendations concerning the pure shear and tension, as well as combined shear and tension resistance of Grade 10.9 high-strength structural bolts were provided.

Numerical prediction of pressure pulsation amplitude for different operating regimes of Francis turbine draft tubes

  • Lipej, Andrej;Jost, Dragica;Meznar, Peter;Djelic, Vesko
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.375-382
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    • 2009
  • Hydraulic instability associated with pressure fluctuations is a serious problem in hydraulic machinery. Pressure fluctuations are usually a result of a strong vortex created in the centre of a flow at the outlet of a runner. At every radial turbine and also at every single regulating axial turbine, the draft tube vortex appears at part-load operating regimes. The consequences of the vortex developed in the draft tube are very unpleasant pressure pulsation, axial and radial forces and torque fluctuation as well as turbine structure vibration. The consequences of the vortex are transferred upstream and downstream with amplitude and frequency modulation in respect of the turbine operating regime, cavitation conditions and air admitted content. Numerical prediction of the vortex appearance in the design stage is a very important task. The amplitude of the pressure pulsation is different for each operating regime therefore the main goal of this research was to numerically predict pressure pulsation amplitude versus different guide vane openings and to compare the results with experimental ones. For the numerical flow analysis of a complete Francis turbine (FT), the computer code ANSYS-CFX11 has been used.

Characterization of Tribolayers and Sliding wear at High Temperature between AlCrN Coated Tool Steels and Ultra-high Strength Boron Steels

  • Choi, Byung-Young;Gu, Yoon-Sik
    • Journal of the Korean Society for Heat Treatment
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    • v.24 no.1
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    • pp.37-44
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    • 2011
  • High temperature wear of AlCrN coated tool steels sliding against the ultra-high strength boron steels used for hot press forming has been studied. The sliding wear tests have been carried out using a pin-on-disc of configuration under applied normal load of 50 N for 20 min with heating the ultra-high strength boron steels up to $800^{\circ}C$. Characterizations of tribolayers formed on the contacting surfaces between the tribopairs of the AlCrN coated tool steels and the ultra-high strength boron steels have been studied. It was found on the tribolayers of the AlCrN coated tool steels that microcracking and oxides containing Fe and Cr to increase friction coefficient were formed at the early stage of sliding wear, followed by the generation of the smeared oxide layers containing Fe transferred from the tribopair to decrease friction coefficient. This may mainly contribute to very low specific wear rate of the AlCrN coated tool steels sliding against the ultra-high strength boron steels, resulting from oxideoxide contact between the tribopair.

Stress Distribution of Buried Concrete Pipe Under Various Environmental Conditions

  • Lee, Janggeun;Kang, Jae Mo;Ban, Hoki;Moon, Changyeul
    • Journal of the Korean GEO-environmental Society
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    • v.17 no.12
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    • pp.65-72
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    • 2016
  • There are numerous factors that affect stress distribution in a buried pipe, such as the shape, size, and stiffness of the pipe, its burial depth, and the stiffness of the surrounding soil. In addition, the pipe can benefit from the soil arching effect to some extent, through which the overburden and surcharge pressure at the crown can be carried by the adjacent soil. As a result, the buried pipe needs to support only a portion of the load that is not transferred to the adjacent soil. This paper presents numerical efforts to investigate the stress distribution in the buried concrete pipe under various environmental conditions. To that end, a nonlinear elasto-plastic model for backfill materials was implemented into finite element software by a user-defined subroutine (user material, or UMAT) to more precisely analyze the soil behavior surrounding a buried concrete pipe subjected to surface loading. In addition, three different backfill materials with a native soil were selected to examine the material-specific stress distribution in pipe. The environmental conditions considering in this study the loading effect and void effects were investigated using finite element method. The simulation results provide information on how the pressures are redistributed, and how the buried concrete pipe behaves under various environmental conditions.

Design Methodology of Series Resonant Converter and Coil of Induction Heating Applications for Heating Low Resistance IH-Only Container (낮은 저항의 IH 전용용기를 가열할 수 있는 유도 가열 컨버터와 코일 설계)

  • Jeong, Si-Hoon;Park, Hwa-Pyoeng;Jung, Jee-Hoon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.23 no.1
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    • pp.24-31
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    • 2018
  • An induction heating (IH) resonant converter, as well as its coil design method, is proposed in this study to improve the heat capability of low- and high-resistance IH vessels. Conventional IH resonant converters have been designed only for heating high-resistance containers designed for IH application. Thus, the primary current in the resonant tank becomes extremely high to transfer the rated power when the converter heats the low-resistance vessel. As a result, the rated power cannot be transferred due to overcurrent flows against the rated switch current. Hence, the optimal number of coil turns and proper operating frequency to heat high- and low-resistance vessels are proposed in this study by analyzing an IH load model. Simulation and experimental results using a 2.4 kW prototype resonant converter and its IH coil validate the proposed design.

Study on Evaluation of Carbon Fiber Reinforced Composite Groove Using Inverse Ballistics Technology (역탄도 기법을 이용한 탄소섬유/열경화성수지 복합재 그루브의 파단 특성 연구)

  • 최재호;박인서;송흥섭;박관진
    • Composites Research
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    • v.17 no.2
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    • pp.15-20
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    • 2004
  • It is a primary object of the present study to test and evaluate the shear load carrying capability of a carbon fiber reinforced thermoses composite structure with buttress grooves for military applications. The buttress form of groove is an effective structure in any applications where high shear loads are transferred in one direction between structural components. Inverse ballistics methodology was introduced to investigate the high strain rate properties of composite groove specimens. In comparison with the conventional methods, inverse ballistics technique is a proper one under dynamic environment.

Wear properties of (Ti$_{1-x}$Cr$_{x}$)N coatings deposited by ion-plating method (이온 플레이팅법으로 제조한 (Ti$_{1-x}$Cr$_{x}$)N 박막의 마모특성에 관한 연구)

  • 이광희;박찬홍;이정중
    • Journal of the Korean institute of surface engineering
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    • v.34 no.2
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    • pp.125-134
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    • 2001
  • ($Ti_{1-x}$ $Cr_{x}$ )N coatings were deposited by an ion-plating method in a reactor with two separate metal sources, Ti and Cr. Ti was evaporated using an electron beam, while Cr evaporation was carried out by resistant heating. The Ti and Cr concentrations in the coatings were controlled by the Ti and Cr evaporation ratio. The coating hardness increased with increasing the Cr content(x) and showed a maximum value of 6,000 HK at around x=0.8. The critical load of the coatings, measured by the scratch test, was around 30 N. The wear resistance properties of the ($Ti_{1-x}$$Cr_{ x}$)N coatings were evaluated using a CSEM pin-on-disk type tribometer. A Cr-steel ball as well as a SiC ball, which had hardness values of 590 HK and 2,600 HK respectively, were used as the pin. After the wear test, the surface morphology, roughness and the concentration of the coatings were investigated, with the main focus being on the effect of wear debris and the transferred layer on the wear behavior.

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Novel Passive Snubber Suitable for Three-Phase Single-Stage PFC Based on an Isolated Full-Bridge Boost Topology

  • Meng, Tao;Ben, Hongqi;Wang, Daqing;Song, Jianfeng
    • Journal of Power Electronics
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    • v.11 no.3
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    • pp.264-270
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    • 2011
  • In this paper a novel passive snubber is proposed, which can suppress the voltage spike across the bridge leg of the isolated full-bridge boost topology. The snubber is composed of capacitors, inductors and diodes. Two capacitors connected in series are used to absorb the voltage spike and the energy of each capacitor can be transferred to the load during one switching cycle by the resonance of the inductors and capacitors. The operational principle of the passive snubber is analyzed in detail based on a three-phase power factor correction (PFC) converter, and the design considerations of both the converter and the snubber are given. Finally, a 3kW laboratory-made prototype is built. The experimental results verify the theoretical analysis and evaluations. They also prove the validity and feasibility of the proposed methods.

A Study on the Development of High Stiffness Body for Suspension Performance (서스펜션 성능 확보를 위한 고강성 차체 개발 프로세스 연구)

  • Kim, Ki-Chang;Kim, Chan-Mook
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.358-361
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    • 2004
  • This paper describes the development process of high stiffness body for ride and handling performance. High stiffness and light weight vehicle is a major target in the refinement of passenger cars to meet customers' contradictable requirements between ride and handling performance and fuel economy. This paper describes the analysis approach process for high stiffness body through the data level of body stiffness. According to the frequency band, we can suggest the design guideline about Is cornering static stiffness, torsional and lateral stiffness, body attachment stiffness. The ride and handling characteristic of a vehicle is significantly affected by vibration transferred to the body through the chassis mounting points from front and rear suspension. It is known that body attachment stiffness is an important factor of ride and handling performance improvement. And high stiffness helps to improve the flexibility of bushing rate tuning between Handling and road noise. It makes it possible to design the good handling performance vehicle at initial design stage and save vehicles to be used in tests by using mother car at initial design stage. These improvements can lead to shortening the time needed to develop better vehicles.

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