• Title/Summary/Keyword: tractor engine

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Design of the Hydro-Mechanical Transmission for a 55kW-Class Agricultural Tractor (55kW급 농업용 트랙터 정유압 기계식 변속기 설계)

  • Baek, Seung Min;Kim, Wan Soo;Kim, Yeon Soo;Baek, Seung Yun;Kim, Yong Joo
    • Journal of Drive and Control
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    • v.17 no.2
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    • pp.19-27
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    • 2020
  • The purpose of this study was to suggest design criteria for the HMT (hydro-mechanical transmission) of a 55 kW-class agricultural tractor, develop a simulation model, and evaluate its performance such as axle rotational speed, tractor speed, and power transmission efficiency. In this study, the HMT comprised a compound planetary gear and a HSU (hydro-static unit), and the compound planetary gear comprised two planetary gear sets. The HMT has three gear stages, and the maximum tractor speed was selected as 40 km/h. The simulation time was set at 2736 hours considering the lifetime of the tractor, and the simulation was performed for each gear stage at the engine-rated power conditions. As a result of the simulation, the axle rotational speeds for each gear stage were 39, 77, and 158 rpm, respectively. The range of tractor speed for each gear stage were 1.05-10.22 km/h, 10.74-20.17 km/h, and 20.70-41.40 km/h, respectively. The APE (absolute percentage gear) for the tractor's maximum speed between target value and simulation results were 2.20%, 0.85%, and 3.50%, respectively. Also, the power transmission efficiency for each gear stage were 0-75%, 72-81%, and 69-81%, respectively. The simulation results for the power transmission efficiency of the HMT were similar with the results of the previous research. This was a basic study on the development of the HMT for an agricultural tractor. In future studies, it is necessary to develop a tractor platform and evaluate the performance. The comparison between the simulation model and the HMT tractor should be performed.

Transient Vibration Analysis of an Agricultural Tractor (농업용 트랙터의 과도 진동 분석)

  • 김용준;김경욱
    • Journal of Biosystems Engineering
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    • v.26 no.6
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    • pp.509-516
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    • 2001
  • This paper introduced some advantages of the time-frequency analysis of vibration and investigated, using the time-frequency transform, the characteristics of the transient motion of a tractor seat, which occurred during the tractor traversed over a rectangular obstacle on the flat surface. The characteristics of the short-time courier and wavelet transforms as time-frequency analysis methods were introduced and discussed to figure out which is more suitable to the analysis of the transient motions of agricultural tractors. Using each transform, transient vibration of a tractor seat was analyzed. Results of the analysis showed that the transient vibration of the seat was influenced by the natural frequencies of vertical mode of chassis, pitching mode of engine and pitching mode of cab of the tractor. The time sequence of the natural mode of tractor vibration was also revealed by the time-frequency analysis. The vibration path analysis by the time-frequency transform showed that the vibration energies transmitted from the front mounts to the seat were less than those from the rear mounts. The energy reduction ratios between the cab mounts and seat were also estimated to be about 72∼78%. The front mounts showed larger reduction than the rear mounts. However, the reduction difference between the right and left sides mounts was negligibly small. The short time Fourier transform was found to be a proper method for investigating the transient motions of farm machines and their effects on the ride vibration.

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FFT analysis of load data during field operations using a 75-kW agricultural tractor

  • Ryu, Myong-Jin;Chung, Sun-Ok;Kim, Yong-Joo;Lee, Dae-Hyun;Choi, Chang-Hyun;Lee, Kyeong-Hwan
    • Korean Journal of Agricultural Science
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    • v.40 no.1
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    • pp.53-59
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    • 2013
  • Analysis of load data during field operations is highly important for optimum design of power drive lines for agricultural tractor. Objective of the paper was to analyze field load data using FFT to determine frequency and the energy levels of meaningful cyclic patterns. Rotary tillage, plowing, baling, and wrapping operations were selected as major field operations of agricultural tractor. An agricultural tractor with power measurement system was used. The tractor was equipped with strain-gauge sensors to measure torque of four driving axles and a PTO axle, speed sensors to measure rotational speed of the driving axles and an engine shaft, pressure sensors to measure pressure of hydraulic pumps, an I/O interface to acquire the sensor signals, and an embedded system to calculate power requirement. In rotary tillage, calculated frequency was decreased as travel speed increased. In baler operation, calculated frequency was increased as PTO speed was increased. The calculated peak frequency levels and expected levels were similar. Results of the study would provide information on power utilization patterns and on better design of power drive lines.

Analysis of the Fuel Consumption and the Development of the Analysis Model of the Hybrid Tractor (하이브리드 트랙터의 해석모델 개발 및 연료 소비량 분석)

  • Kim, Dongmyung;Kim, Soochul;Lee, Sangheon;Kim, Yongjoo;Jnag, Joosup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.326-335
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    • 2015
  • In this paper, is a study that analyzed the fuel consumption of hybrid tractor. Testing and analysis in order to evaluate the fuel consumption was performed. Analysis model was developed by using the SimulationX that is a commercial software. Also, map of the analysis model was modeled on the basis of test data. Test was performed using a dynamo device. The engine was tested the fuel consumption in accordance with the conditions on the load and throttle opening. The battery was tested the discharge and charge in accordance with the current amount. We verified the reliability of the analysis model by comparing the analysis results with the rest results. After considering the reliability of each analysis model was extended to the entire hybrid tractor system. To evaluate the efficiency using the analysis model, compared the fuel consumption of general tractor with hybrid tractor in the same load conditions.

Development of the 80-kW Test Tractor for Load Measurement of Agricultural Operations (농작업 부하 계측을 위한 80kW급 계측 트랙터 개발 및 검증)

  • Cho, Seung-Je;Kim, Jeong-Gil;Park, Jin-Sun;Kim, Yeon-Soo;Lee, Dongkeun
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.46-53
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    • 2022
  • RIn this study, a test tractor that could measure various types of agricultural operational loads was developed, and its performance was verified. This tractor could be used to measure the load generated during agricultural work and convert the related data into a database. A test tractor was developed using an 80-kW-rated load tractor, and it could measure various types of field test data, such as engine torque and rpm, wheel torque, PTO(power take-off) torque, hexometer, IMU/INS sensor, steering angle sensor, hydraulic pressure, and flow sensor data. To verify the developed test tractor, a verification test using an agriculture rotavator was performed. The test conditions were L1, L2, and L3 based on the tractor's main and sub-transmission stages, and stages 1 and 2 were selected as the PTO. In a comparison of the analyzed test data, similar tendencies in the test results of this research and other research (Kim's research) were seen. Through this, the developed test tractor was verified. In the future, we plan to conduct research on the tractor developed in this study using various attached working machines.

Map-Based Control for Autonomous Tractors

  • Han, S.;Shin, B.S.;Zhang, Q.
    • Agricultural and Biosystems Engineering
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    • v.4 no.1
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    • pp.22-27
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    • 2003
  • An autonomous tractor requires not only automatic steering (automatic guidance) but also automated control of tractor functions and implement operations. Examples of tractor functions include engine throttle, transmission speed, and 3-point hitch position. Implement operations include tillage, planting, and cultivating. This article provides an overview of a map-based methodology used for the implementation of autonomous field operations of agricultural tractors. The procedure for developing autonomous field operation maps were presented, and several important issues in the implementation of map-based autonomous operations were discussed. These issues included combining field operation maps, position offset, and real-time sensing and update of field operation maps.

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An Experimental Study for The Vibration Reduction of Agricultural Tractor (농업용 트랙터 진동 저감을 위한 실험적 연구)

  • Park, H.W.;Moon, N.S.;Jeong, B.S.;Park, J.S.;Kim, B.J.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.749-753
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    • 2011
  • The vibration that occurs when starting the agricultural tractor is raised more than double compared to the general situation. In this case, impulsive vibration make the machine's life to be shortened, which can cause a driver's physical problems also. Therefore, in this paper, we have taken an effective way to reduce the impulsive vibration that occurs when starting a agricultural tractor. As a result, we confirmed that appling the anti-vibration pads and the high stiffness engine mounts is effective method to reduce the impulsive vibration.

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A Case Study on Inside Noise Reduction of Agricultural Tractor Cab(I) -Analysis of Sound and Sound Intensity Levels- (농용 트랙터의 안전캡 내부 소음 감소에 관한 연구( I ) -소음과 음향 강도 수준 분석-)

  • 유동호;김경욱;김재열
    • Journal of Biosystems Engineering
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    • v.20 no.2
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    • pp.117-126
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    • 1995
  • High level of tractor noise may reduce operator's work performance and cause a hearing problem. This study was carried out to investigate the cab noise of a selected agricultural tractor. The noise was measured and analyzed in terms of sound and sound intensity levels. Form the results it was known that a structure-born noise was induced from the feet-rest and rear floor panel of the cab. The air-borne noise caused mainly by the engine was transmitted into the operator's position through the small openings of cab structures in the operator's lower front area.

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A study on the emissions of SOx and NH3 for a 78 kW class agricultural tractor according to agricultural operations

  • Baek, Seung Min;Kim, Wan Soo;Lee, Jun Ho;Kim, Yean Jung;Suh, Dae Seok;Chung, Sun Ok;Choi, Chang Hyun;Gam, Byoung Woo;Kim, Yong Joo
    • Korean Journal of Agricultural Science
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    • v.47 no.4
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    • pp.1135-1145
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    • 2020
  • The purpose of this study was to compare and analyze the emissions of SOx and NH3 for a 78 kW class agricultural tractor during agricultural operations. A real-time monitoring system was constructed for measuring the load data. The field test was conducted during plow and rotary tillage. The working conditions were selected with the transmission gears in M3 Low and M2 High for the plow tillage and L3 High and L3 Low for the rotary tillage. The engine torque and fuel consumption were measured using controller area network (CAN) communication, and the emissions of SOx and NH3 were calculated based on the fuel consumption. As a result of the field tests, the engine torque was higher for the plow tillage than for the rotary tillage. As the gear stage was increased, the engine torque became higher. The emissions of SOx and NH3 were higher for the plow tillage than for the rotary tillage because the fuel consumption increased. Moreover, the emissions of SOx and NH3 tended to be more distributed for the rotary tillage than for the plow tillage. To develop an emission factor for agricultural machinery, it is important to measure reliable emission data during agricultural operations. In a future study, we will collect various emission data using a portable emission measurement system during agricultural operations.

A Study on Design of High strength Cylinder Block about Common Rail Direct Injection Diesel Engine for Small Tractor (소형 트랙터용 전자제어 직접 분사식 디젤 엔진 고강도 실린더 블록의 설계에 관한 연구)

  • Seock-Ju Nam;Sung-Ho Park;Gue-Tae Kim;Gwi-Nam Kim
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.649-656
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    • 2023
  • Recently, global warming has become severe, and regulation is established for carbon savings each field. its regulation is applied to various fields using IC engine such as automobile, ship, agricultural machine. Therefore engine block applied Common Rail Direct Injection(CRDI) technology, that carry out thermal-structure analysis to examine design. The thermal load about 900℃ by explosion was applied in cylinder. And pressure about 9 MPa(90 Bar) was applied to structure analysis. As a result, it was the highest at 185.99℃ at the top of cylinder. Static-structure analysis applied thermal load, that was shown maximum equivalent stress at 142.59 Mpa and Maximum principal stress 145.03 MPa, Minimum principal stress -149 MPa. When compare analysis results to material property, it design is safety structurally.