• 제목/요약/키워드: tool trajectory

검색결과 194건 처리시간 0.023초

에어백 공구에 의한 비구면 유리 렌즈 금형의 전면 접촉 연마 (Full Contact Polishing Method of Aspherical Glass Lens Mold by Airbag Polishing Tool)

  • 이호철;김중억
    • 한국공작기계학회논문집
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    • 제17권5호
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    • pp.82-88
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    • 2008
  • Conventional aspherical lens polishing methods by the small tool polishing use aspherical profile and the trajectory of the polishing tool is also controlled. In this paper, new full contact polishing mechanism is suggested to polish aspherical glass lens mold by both airbag polishing tool and eccentric motion. Full contact concept by airbag polishing tool and no position control make the easy polishing setup and do not need aspherical design profile. An aspherical lens polishing machine was made for this study and a verification experiment was performed for surface roughness improvements.

자율가공 시스템을 위한 가공면 오차보상에 관한 연구 (Study of Machined Surface Error Compensation for Autonomous Manufacturing System)

  • 서태일
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.75-84
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    • 2000
  • The main goal of our research is to compensate the milled surface errors induced by the tool deflection effects, which occur during the milling process. First, we predict cutting forces and tool deflection amount. Based on predicted deflection effects, we model milled surface shapes. We present a compensation methodology , which can generate a new tool trajectory, which is determined so as to compensate the milled surface errors. By considering manufacturing tolerance, tool path compensation is generalized. To validate the approaches proposed in this paper, we treat an illustrative example of profile milling process by using flat end mill. Simulation and experimental results are shown.

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STL offset을 이용한 다이레스 CNC 포밍용 등고선 공구경로 생성 (Contouring Tool Path Generation for Dieless CNC Forming using STL Offset)

  • 강재관;최동우
    • 한국정밀공학회지
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    • 제23권2호
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    • pp.191-198
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    • 2006
  • Dieless CNC forming is an innovative technology which can form various materials with complex shape by numerically controlled incremental forming process. In this paper, a method of NC tool path generation based on an STL file for dieless CNC forming is proposed. Tool trajectory adopts the principle of layered manufacturing in rapid prototyping technology, but it is necessary to consider STL offset because of the ball shaped tool with a radius. Vertex offset method which enables to compute offset STL directly is engaged for STL offset. The offseted STL is sliced by cutting planes to generate contouring tool path. Algorithm is implemented on a computer and experimented on a dieless CNC forming machine to show its validity.

인공위성 자료와 궤적분석 모델을 이용한 화산재 모니터링 (Monitoring of the Volcanic Ash Using Satellite Observation and Trajectory Analysis Model)

  • 이권호;장은숙
    • 대한원격탐사학회지
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    • 제30권1호
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    • pp.13-24
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    • 2014
  • 인공위성 원격탐사 자료는 화산재 모니터링을 위한 중요한 도구로서 사용되어 왔다. 본 연구는 최근에 발생한 주요 화산폭발 사례(2008년 Chait$\acute{e}$n 화산, 2010년 Eyjafjallaj$\ddot{o}$kull 화산, 2011년 Shinmoedake 화산)를 대상으로 인공위성자료를 이용한 화산재 모니터링과 궤적분석 모델링을 수행하였다. 이를 위하여 Moderate Resolution Imaging Spectro-radiometer(MODIS) 인공위성 관측자료로부터 적외선 밝기온도차 기법을 적용하여 산출된 화산재 탐지 산출물과 HYbrid Single-Particle Lagrangian Integrated Trajectory(HYSPLIT) 모델을 이용한 전진궤적분석자료를 상호 비교하였다. 그 결과, 인공위성을 이용한 화산재 탐지 산출물은 모델링한 궤적분석 결과와 상호간에 관련성이 높게 나타났다. 이러한 결과는 인공위성 관측자료와 모델링의 통합분석자료가 화산재 감시 및 예측을 위하여 중요한 역할을 수행할 수 있는 가능성을 제시한다.

공기괴 역궤적 모델의 통계 분석을 통한 이산화탄소 배출 지역 추정 (Statistical Back Trajectory Analysis for Estimation of CO2 Emission Source Regions)

  • 이선란;박선영;박미경;조춘옥;김재연;김지윤;김경렬
    • 대기
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    • 제24권2호
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    • pp.245-251
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    • 2014
  • Statistical trajectory analysis has been widely used to identify potential source regions for chemically and radiatively important chemical species in the atmosphere. The most widely used method is a statistical source-receptor model developed by Stohl (1996), of which the underlying principle is that elevated concentrations at an observation site are proportionally related to both the average concentrations on a specific grid cell where the observed air mass has been passing over and the residence time staying over that grid cell. Thus, the method can compute a residence-time-weighted mean concentration for each grid cell by superimposing the back trajectory domain on the grid matrix. The concentration on a grid cell could be used as a proxy for potential source strength of corresponding species. This technical note describes the statistical trajectory approach and introduces its application to estimate potential source regions of $CO_2$ enhancements observed at Korean Global Atmosphere Watch Observatory in Anmyeon-do. Back trajectories are calculated using HYSPLIT 4 model based on wind fields provided by NCEP GDAS. The identified $CO_2$ potential source regions responsible for the pollution events observed at Anmyeon-do in 2010 were mainly Beijing area and the Northern China where Haerbin, Shenyang and Changchun mega cities are located. This is consistent with bottom-up emission information. In spite of inherent uncertainties of this method in estimating sharp spatial gradients within the vicinity of the emission hot spots, this study suggests that the statistical trajectory analysis can be a useful tool for identifying anthropogenic potential source regions for major GHGs.

워엄 스크루 가공용 사이드 밀링의 공구 간섭 시뮬레이션 (The Cutting Tool-workpiece Interference Simulation for Worm Screw Machining by Side Milling)

  • 이민환;김선호;안중환
    • 한국정밀공학회지
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    • 제28권1호
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    • pp.11-18
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    • 2011
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear. For mass production of a high quality worm, the current rolling process is substituted with the milling process. Since the milling process enables the integration of all operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. In this study, the tooling system for side milling on a CNC lathe to improve machinability is developed. However, the cutting tool-workpiece interference is important factors to be considered for producing high quality worms. For adaptability of various worms machining, the tool-workpiece interference simulation system based on a tool-tip trajectory model is developed. The developed simulation system is verified through several kinds of worms and experimental results.

워엄 스크루 가공을 위한 플래내터리 밀링의 공구 간섭 시뮬레이션 (The Cutting Tool-workpiece Interference Simulation for Worm Screw Machining by Planetary Milling)

  • 이민환;김선호;안중환
    • 한국정밀공학회지
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    • 제26권12호
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    • pp.47-54
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    • 2009
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear. For mass production of a high quality worm, the current rolling process is substituted with the milling process. Since the milling process enables the integration of all operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. In this study, the tooling system for planetary milling on a CNC lathe to improve machinability is developed. However, the cutting tool-workpiece interference is important factors to be considered for producing high quality worms. For adaptability of various worms machining, the tool-workpiece interference simulation system based on a tool-tip trajectory model is developed. The developed simulation system is verified through several kinds of worms and experimental results.

병렬형 공작기계를 위한 윤곽제어 알고리즘 (Contour Control Algorithm for Parallel Machine Tool)

  • 이승환;홍대희;최우천;송재복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.1003-1006
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    • 2002
  • In machining free-form curves with a machine tool equipped with parallel device, improving contouring accuracy is very important. In this paper, we present contouring control algorithm far parallel machine tool. The relation between the error in Joint space and the error in catesian space is evaluated, and we estimate contouring error vector which efficiently determines the variable gains for the cross coupled control. To show the validity of the algorithm, the contouring control is simulated for free form contour trajectory in cubic parallel machine tool model.

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공구경로 및 자세의 선정과 이송률 제어를 통한 임펠러 표면조도 개선에 관한 연구 (A Study on the Improvement of Surface Roughness of Impeller by Selection of Tool Path and Posture and Control of Feedrate)

  • 황종대;오지영;정윤교
    • 대한기계학회논문집A
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    • 제32권12호
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    • pp.1088-1095
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    • 2008
  • 5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of tool path, tool posture, feedrate control at a tool tip and post-processing. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various tool paths, tool postures, and feedrate types. Machining experiment on AL7075 for impeller is performed to define suitable machining condition, and measurement of surface roughness on machined surfaces depended on each machining condition is performed. By defining suitable machining condition, we should have conclusion as improving the surface quality in the aspect of surface roughness and machined shape of surface.

실가공형 CAM 시스템의 구현을 위한 가공면 예측 및 실험검증 (Machined Surface Prediction and Experimental Verification for Virtual Machining CAM System)

  • 정대혁;서석환
    • 한국CDE학회논문집
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    • 제4권3호
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    • pp.247-258
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    • 1999
  • With the contemporary CAD/CAM system, where the tool path is generated and verified purely based on the geometric operation, geometric accuracy of the machined surface cannot be guaranteed dut to the cutting mechanics, meaning that the cutting mechanics should be incorporated in some fashion. In this paper, we incorporate the instantaneous cutting force and the tool deflection phenomena in predicting the machined surface for the finish-cut and milling operation. For the given NC dat including cutting conditions, the developed algorithm computes cutting force and deflection amount along the tool trajectory, and outputs the 3D graphic model of the machined surface together with error analysis. The validity and accuracy of the presented method has been tested by the actual cutting experiments. Experimental results and accuracy enhancement method together with implementing architecture of the VMCS (Virtual Machining CAM System) are discussed in the paper.

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