• Title/Summary/Keyword: tool quality

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Theoretical Estimation of Machined Surface Profile by Tool Alignment Errors in Ball-End Milling (볼 엔드밀링에서의 공구 정렬 오차에 의한 가공면의 이론적인 평가)

  • Shin Y.J.;Park K.T.;Lee J.H.;Kang B.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.627-628
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    • 2006
  • High speed milling process is emerging as an important fabrication process benefits include the ability to fabricate micro and meso-scale parts out of a greater range of materials and with more varied geometry. It also enables the creation of micro and meso-scale molds for injection molding. Factors affecting surface roughness have not been studied in depth for this process. A series of experiments has been conducted in order to begin to characterize the factors affecting surface roughness and determine the range of attainable surface roughness values for the high speed milling process. It has previously been shown that run-out creates a greater problem for the dimensional accuracy of pans created by high speed milling process. And run-out also has a more significant effect on the surface quality of milled parts. The surface roughness traces reveal large peak to valley variations. This run-out is generated by spindle dynamics and tool geometry. In order to investigate the relationship between tool alignment errors and surface roughness the scallop generating mechanism in the ball-end milling with tool alignement errors has been studied and simulated. The results indicate that tool alignment errors have no significant effects ell the dimension of scallops in for flat planes.

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A Study on tool life in the high speed machining of small-size end mill by factorial design of experiments and regression model (요인 실험계획법 회귀분석을 이용한 소경 엔드밀의 공구수명에 대한 연구)

  • Lim, Pyo;Park, Sang-Yoon;Yang, Gyun-Eui
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.73-80
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    • 2006
  • High speed machining(HSM) technique is widely used in the appliance, automobile part and mold industries, because it has many advantages such as good quality, low cost and rapid machining time. But it also has problems such as tool breakage, smooth tool path, and so on. In particular, small size end mill is easy to break, so it must be changed before interrupting operation. Generally, the tool life of small size end mill is affected by the milling conditions whose selected parameters are spindle speed, feedrate, and width of cut. The experiments were carried out by full factorial design of experiments using an orthogonal array. This paper shows optimal combination and mathematical model for tool life, Therefore, the analysis of variance(ANOVA) is employed to analyze the main effects and the interactions of these milling parameters and the second-order polynomial regression model with three independent variables is estimated to predict tool life by multiple regression analysis.

Development on Tool Holder of Vibration Cutting System for Ultraprecision Machining (초정밀 가공을 위한 진동절삭 시스템의 Tool holder 개발 및 평가)

  • Lee, Se-Yun;Han, Jun-Ahn;Kim, Ji-Woon;Gwak, Yong-Kil;Kang, Dong-Bae;Ahn, Jung-Wahn
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.268-273
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    • 2011
  • In light guide panels, the PMMA sheet that is used in liquid crystal displays plays an important role in scattering the incident light and requires very fine machining as the sheet is directly related to the optical characteristics of the panels. High speed end milling(HSE) and high speed shaping(HSS) processes that are widely adopted and applied to the precise machining of light incident plane through vibration-assisted HSS for increasing the optical quality by minimizing the above-mentioned problems. The cutting tool and the tool post presented in this paper are designed by the authors to increase the magnitude of the cutting stroke by adopting the resonant frequency without weakening the stiffness and to reduce vibrations during even high speed feeding. The dynamic haracteristics of thecutting tool and the tool post are evaluated through simulation and experiment as well. The results reveal very appropriate dynamic characteristics for vibration-assisted HSS.

Implementation of Android-based Interactive Edutainment Contents Using Authoring Tool Developed for Interactive Animation

  • Song, Mi-Young
    • Journal of the Korea Society of Computer and Information
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    • v.23 no.4
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    • pp.71-80
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    • 2018
  • In this paper, we developed an interactive animation authoring tool and developed the Android based interactive edutainment contents. The authoring tool for creating interactive animations developed in this paper is based on a graphical user interface, so users can easily create interactive animations. Interactive animation contents created by this authoring tool can be created as images and xml files so that they can be used directly on mobile devices. In order to increase learning efficiency for children, Android-based interactive edutainment electronic storybooks, which is implemented using this authoring tool, provided a recording function to listen to the parents' voice as well as an interactive action in which the characters move in accordance with the story line. We also provided a STEAM game that combines creativity and imagination with creative science and technology. Therefore, by creating the edutainment contents through the proposed authoring tool for interactive animation, various interactive animation contents could be produced more easily than the code implementation method. Through this study, I hope that it will be helpful for the development of various interactive edutainment contents to provide educational contents considering the quantity and quality to infants.

Deformation Characteristics of an Automotive Outer Door Panel by Vacuum-assisted Incremental Sheet Forming using Multi-tool paths (진공점진성형에서 복합공구경로가 차량용 외판부 도어패널의 변형특성에 미치는 영향 분석)

  • H.W. Youn;N. Park
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.208-214
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    • 2023
  • This paper discusses the deformation characteristics of a scaled-down automotive outer door panel with vacuum-assisted incremental sheet forming. The vacuum condition between the die and Al6052-H32 sheet with a thickness of 1.0 mm is reviewed with the goal of improving the geometrical accuracy of the target product. The material flow according to the forming tool path, including the multi-tool path and conventional contour tool path, is investigated considering the degradation of the pillow effect. To reduce friction between the tool and the sheet during incremental forming, automotive engine oil (5W-30) is used as a lubricant, and the strain field on the surface of the formed product is analyzed using ARGUS. By comparing the geometry and material flow characteristics of products under different test conditions, it is confirmed that the product surface quality can be significantly improved when the vacuum condition is employed in conjunction with a multi-tool path strategy.

Evaluation of SELECT Model for the Quality Prediction of Water Released from Stratified Reservoir (성층화된 저수지의 방류수 수질예측을 위한 SELECT 모델의 적용성 검토)

  • Lee, Heung Soo;Chung, Se Woong;Shin, Sang Il;Choi, Jung Kyu;Kim, Yu Kyung
    • Journal of Korean Society on Water Environment
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    • v.23 no.5
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    • pp.591-599
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    • 2007
  • The quality of water released from a stratified reservoir is dependent on various factors such as the location and shape of intake facility, structure of reservoir stratification, profile of water quality constituent, and withdrawal flux. Sometimes, selective withdrawal capabilities can provide the operational flexibility to meet the water quality demands both in-reservoir and downstream. The objective of this study was to evaluate the performance of a one-dimensional reservoir selective withdrawal model (SELECT) as a tool for supporting downstream water quality management for Daecheong and Imha reservoirs. The simulated water quality variables including water temperature, dissolved oxygen (DO), conductivity, turbidity were compared with the field data measured in tailwater. The model showed fairly satisfactory results and high reliability in simulating observations. The coefficients of determinant between simulated and observed turbidity values were 0.93 and 0.95 for Daecheong and Imha reservoirs, respectively. The outflow water quality was significantly influenced by water intake level under fully stratified condition, while the effect of intake amount was minor. In conclusion, the SELECT is simple but effective tool for supporting downstream water quality prediction and management for both reservoirs.

An Effect of Image and Satisfaction of Job Information Sites for High Quality Human Resources on Relationship Quality and Loyalty Intention (고급 인력을 위한 취업정보사이트의 이미지와 만족이 관계품질과 충성의도에 미치는 영향)

  • Cho, Chul-Ho
    • Journal of Korean Society for Quality Management
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    • v.45 no.2
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    • pp.275-292
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    • 2017
  • Purpose: This study is designed to explore web-site service quality factors in job information site for high quality human resource, and to test relationship among web service quality, image, user satisfaction, relationship quality, and loyalty intention. Methods: A survey tool was questionnaire that had obtained validity and reliability through literature survey and pretest survey, and sample 214 was analyzed through SEM using SPSS21.0 and AMOS21.0. Results: Web design and information offer affect Image and user satisfaction. Also, relationship quality turned out to be an important mediator between image and loyalty intention and between customer satisfaction and loyalty intention. Conclusion: This study shows that two factors in via of relationship quality, were important factors that related companies have to emphasize to raise performance, Also, in order to raise loyalty intention of customer, marketer should exert to well manage relationship quality having significance as a mediator.

Development of Park Performance Assessment Tool (PPAT) for the Qualitative Improvement of Urban Neighborhood Parks (근린공원 서비스의 질적 개선을 위한 공원성능평가도구 개발)

  • Kim, Yong-Gook;Kim, Young-Hyeon;Yoo, Ye-Seul
    • Journal of the Korean Institute of Landscape Architecture
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    • v.51 no.2
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    • pp.120-130
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    • 2023
  • This study aims to develop a Park Performance Assessment Tool (PPAT) to qualitatively evaluate the level of urban neighborhood park services. The Park Performance Assessment Tool (PPAT) development process is as follows. First, a pool of evaluation items was formed by analyzing domestic and foreign cases related to the Park Performance Evaluation Tool (PPAT). Second, evaluation items were refined considering domestic park conditions through expert advisory meetings and pilot evaluations. Third, the reliability of the Park Performance Evaluation Tool (PPAT) was verified through pilot evaluations. Fourth, weights for each evaluation item were derived through an expert survey and AHP analysis. Fifth, a Park Performance Evaluation Tool (PPAT) evaluation table and evaluation guidelines were prepared. The developed Park Performance Assessment Tool (PPAT) was applied to 22 neighborhood parks in Bupyeong-gu, Incheon to evaluate the quality of the physical environment. As a result of the evaluation, several urban neighborhood parks that need improved park services were identified. The Park Performance Evaluation Tool (PPAT) is expected to be used to establish a basic plan for parks and green spaces, select priority and project promotion methods for park maintenance projects, and certify excellent parks

Water Quality Modeling in the Delaware River Basin by SWAT(Soil and Water Assessment Tools) (SWAT를 이용한 델라웨어강 유역의 수질모델링)

  • Cho, Sung-Min;Lee, Myung-Woo
    • Journal of Environmental Impact Assessment
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    • v.4 no.2
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    • pp.39-57
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    • 1995
  • The water quality model SWAT (Soil and Water Assessment Tool) was used in combination with GIS, Arc/Info and GRASS, to evaluate land use impacts in the Delaware River Basin in Pennsylvania. This paper describes application of GIS with the water quality model in the 250 square kilometer Brodhead Creek Watershed. Date used in water quality modeling include 1:250,000 digital elevation models (DEM), soil data, and monitored streamflow and curve numbers, and other input variables.

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A Study on The On-line Detection of the Abnormal State in Drilling. (드릴링시 가공이상상태의 온라인 검출에 관한 연구)

  • 신형곤;박문수;김민호;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1038-1042
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    • 2002
  • Monitoring of the drill wear and hole quality change is conducted during the drilling process. Cutting force measured by tool dynamometer is a evident feature estimating abnormal state of drilling. One major difficulty in using tool dynamometer is that the work piece must be mounted on the dynamometer, and thus the machining process is disturbed and discontinuous. Acoustic transducer do not disturb the normal machining process, and provide a relatively easy way to monitor a machining process for industrial application. For this advantage, AE signal is used to estimate the abnormal state. In this study vision system is used to detect flank wear tendency and hole quality, there are many formal factors in hole quality decision circularity, cylindricity, straightness, and so on, but these are difficult to measure in on-line monitoring. The movement of hole center and increasement of hole diameter is presented to determine hole quality As the results of this experiment, AE RMS signal and measurements by vision system are shown the similar tendency as abnormal state of drilling. And detection of the abnormal states using BPNs was achieved 96.4% reliability.

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