• Title/Summary/Keyword: tool geometry

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Experimental Study and Correlation Development of Critical Heat Flux under Low Pressure and Low Flow Condition

  • Kim, Hong-Chae;Baek, Won-Pil;Kim, Han-Kon;Chang, Soon-Heung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05a
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    • pp.356-361
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    • 1997
  • To investigate parametric effect on CHF and to get CHF data, experimental study has been performed with vertical round tubes under the condition of low pressure and low flow (LPLF). Test sections are made of Inconel-625 tube and have the geometry of 8 and 10 mm in diameter, and 0.5 and 1.0 m in heated length. All experiments have been conducted at the pressure of under 9 bar, the mass flux of under 250 kg/$m^2$ and the inlet subcooling of 350 and 450 kJ/kg, for stable upward flow with water as a coolant. Flow regime analysis has been performed for obtained CHF data with Mishima's flow regime map, which reveals that most of the CHF occur in the annular-mist flow regime. General parametric trends of the collected CHF data are consistent with those of previous studies. However, for the pressure effect on CHF, two different are observed; For relatively high mass flux, CHF increases with pressure and far lower mass flux, CHF decrease with pressure. Using modern data regression tool, ACE algorithm, two new CHF correlations for LPLF condition are developed based on local condition and inlet condition, respectively. The developed CHF correlations show better prediction accuracy compared with existing CHF prediction methods.

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Development of a Measurement System for Axial-symmetric Objects Using Vision Sensor (시각센서를 이용한 축대칭 물체 측정 시스템 개발)

  • Lee, S.R.;Kim, C.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.34-41
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    • 1997
  • The dimension measurement problem of products has been a major concern in the quality control in the industrial fields. A non-contacting measurement system using the vision sensor is proposed in this paper. The system consists of a CCD camera for the image capture, a frame grabber for the acquired image processing, a laser unit for the illumination, scanning unit for the measurement, and a personal computer for the geometry computation. The slit beam which is generated by passing the laser beam through a cylin- drical lens is fired to the axial-symmetric object on the rotating plate. The image of objects reflected by the laser slit beam, acquired by the CCD camera, becomes much brighter than the other parts of objects. After the histogram of brightness for the captured image is calculated, low intensity pixels are filtered out by threshold method. The performance of proposed measurement system is obtained for several different axial symmetric objects. The proposed system is verified as a good tool for measuring axial-symmetric parts in a limited condition with a minor investment cost.

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Design of Roll-to-Roll Forming Process for Micro Pattern on the Thin Sheet Metal by Finite Element Analysis (유한요소해석을 이용한 마이크로 박판 미세 패턴 롤-롤 성형공정 설계)

  • Cha, S.H.;Shin, M.S.;Lee, H.J.;Kim, J.B.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.167-172
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    • 2010
  • Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. However, it is difficult to apply to the forming of micro scale or sub-micro scale pattern. In this study, the roll forming processing for the micro scale is designed and analyzed. The forming of micro pattern for small electric device such as LCD panel by incremental roll forming process is analyzed. Firstly, the optimum analysis conditions are found by several analyses. And then, formability is analyzed for various protrusion shapes at various forming temperatures. The formability is evaluated in terms of filling ratio and damage value. The filling ratio is defined from the tool geometry and critical damage is determined from the analysis of uniaxial tensile test. Finally, optimum forming conditions that guarantee the successful forming are found.

ASSESSMENT OF THE CUPIDCODE APPLICABILITY TO SUBCHANNEL FLOW IN 2×2 ROD BUNDLE (CUPID 코드를 활용한 2×2 봉다발 부수로 유동 해석)

  • Lee, J.R.;Park, I.K.;Kim, J.
    • Journal of computational fluids engineering
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    • v.21 no.4
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    • pp.71-77
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    • 2016
  • The CUPID code is a transient, three-dimensional, two-fluid, thermal-hydraulic code designed for a component-scale analysis of nuclear reactor components. The primary objective of this study is to assess the applicability of CUPID to single-phase turbulent flow analyses of $2{\times}2$ rod bundle subchannel. The bulk velocity at the inlet varies from 1.0 m/s up to 2.0 m/s which is equivalent to the fully turbulent flow with the range of Re=12,500 to 25,000. Adiabatic single-phase flow is assumed. The velocity profile at the exit region is quantitatively compared with both experimental measurement and commercial CFD tool. Three different boundary conditions are simulated and quantitatively compared each other. The calculation results of CUPID code shows a good agreement with the experimental data. It is concluded that the CUPID code has capability to reproduce the turbulent flow behavior for the $2{\times}2$ rod bundle geometry.

Optimization of Geometric Dimension & Tolerance Parameters of Front Suspension System for Vehicle Pulls Improvement (차량 쏠림 개선을 위한 전륜 현가시스템의 기하공차 최적화)

  • Kim, Yong-Suk;Jang, Dong-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.903-912
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    • 2009
  • This study is focused on simulation-based dimensional tolerance optimization process (DTOP) to minimize vehicle pulls by reduction of dimensional variation in front suspension system. In previous studies, the effect of tires and wheel alignment sensitivity have mainly been investigated to eliminate vehicle pulls in nominal design condition without allocating optimal tolerance level for selected components, among various factors regarding vehicle pulls such as vehicle design parameters, vehicle weight balance, tires, and environmental factors. Unfortunately, there are wide variations in the real vehicle, and these have impacted actual vehicle pulls, especially wheel alignment effects from suspension geometry variation has not been considered in the previous studies. In the tolerance design of suspension, tolerance variables with the uncertainty such as parts dimensional variation, assembly process, datum position and direction, and assembly tool tolerance has a great influence on the variation of the suspension dimensional performances. This study introduces total vehicle pull prediction model in considering major key factors for vehicle pull sensitivity. The Monte Carlo-based tolerance analysis model using Taguchi robust method is developed to optimize dimensional tolerance parameters, satisfying on the target variation level.

An automated process planning 8 die design using expert system for blanking or piercing of irregular shaped sheet metal products (불규칙성 박판제품의 프로그래시브 다이설계를 위한 자동화된 CAD시스템)

  • Kim, J. H.;Kim, C.;Choi, J. C.;Kim, B. M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.214-218
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    • 1995
  • Much labor, an exceedingly long lead time, and the skills of experienced engineers are required for press tool design. To reduce such problems, several CAD systems for blanking or piercing have been developed. This paper describes a computer-aided design for blanking or piercing of irregularly shaped sheet metal products. An approach to the system is based on knowledge base rules. The process planning & die design system is designed by considering several factors, such as complexity of blank geometry, punch profile, and availability of press equipment and standard parts. Therefore, after checking a production feasibility for irregular shaped sheet metal products, this system which is implemented strip layout module can carry out a process planning and generate the strip layout in graphic forms. Also this system implemented die layout module can carry out a die design for each process which is obtained form the result of an automated process planning and generate parts and assembly drawing of a die set.

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A Study on the Detection of Cutter Runout Magnitude in Milling (밀링가공에서의 커더 런 아웃량 검출에 관한 연구)

  • Hwang, J.;Chung, E. S.;Lee, K. Y.;Shin, S. C.;Nam-Gung, S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.151-156
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    • 1995
  • This paper presents a methodology for real-time detecting and identifying the runout geometry of an end mill. Cutter runout is a common but undesirable phenomenon in multi-tooth machining such as end-milling process because it introduces variable chip loading to insert which results in a accelerated tool wear,amplification of force variation and hence enlargement vibration amplitude. Form understanding of chip load change kinematics, the analytical sutting force model was formulated as the angular domain convolution of three dynamic cutting force component functions. By virtue of the convolution integration property, the frequency domain expression of the total cutting forces can be given as the algebraic multiplication of the Fourier transforms of the local cutting forces and the chip width density of the cutter. Experimental study are presented to validata the analytical model. This study provides the in-process monitoring and compensation of dynamic cutter runout to improve machining tolerance tolerance and surface quality for industriql application.

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The implementation of spherical acoustical holography (구형좌표계에서 음향 홀로그래피의 적용)

  • Kim, Yong-Joe;Cho, Yong-Thung;Bolton, J.Stuart
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.410-415
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    • 2002
  • In this article, spatial filtering procedures with application to spherical acoustical holography are discussed. Planar and cylindrical holography are the most widely used amongst the various nearfield acoustical holography techniques. However, when the geometry of a source is similar to a sphere, spherical holography may yield better results than other types of holography since there are no errors due to truncation of the sound field in the spherical case. Spatial filtering affects the accuracy of spherical acoustical holography critically, especially in the case of backward projection. Thus spatial filtering is essential for successful application of spherical holography. In the present work, various filtering methods were evaluated in simulations made using sound pressure fields of various types and with different levels of random spatial noise. It was found that a procedure based on eliminating spherical harmonic coefficients that contribute insignificantly to the total sound power of the source gave the best results on average of the different procedures considered here. Spherical holography procedures were also verified experimentally. Reliable results were obtained using the power filtering algorithm. Thus it was concluded that spherical holography combined with power filtering may prove to be a useful tool for noise source identification.

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Motion Visualization of a Vehicle Driver Based on Virtual Reality (가상현실 기반에서 차량 운전자 거동의 가시화)

  • Jeong, Yun-Seok;Son, Kwon;Choi, Kyung-Hyun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.201-209
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    • 2003
  • Virtual human models are widely used to save time and expense in vehicle safety studies. A human model is an essential tool to visualize and simulate a vehicle driver in virtual environments. This research is focused on creation and application of a human model fer virtual reality. The Korean anthropometric data published are selected to determine basic human model dimensions. These data are applied to GEBOD, a human body data generation program, which computes the body segment geometry, mass properties, joints locations and mechanical properties. The human model was constituted using MADYMO based on data from GEBOD. Frontal crash and bump passing test were simulated and the driver's motion data calculated were transmitted into the virtual environment. The human model was organized into scene graphs and its motion was visualized by virtual reality techniques including OpenGL Performer. The human model can be controlled by an arm master to test driver's behavior in the virtual environment.

Analysis method for the Measured Track Geometry Data using Wavelet Transform (웨이브렛 변환을 이용한 궤도틀림 분석)

  • Lee, In-Kyu;Kim, Sung-Il;Yeo, In-Ho
    • Journal of the Korean Society for Railway
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    • v.9 no.2 s.33
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    • pp.187-192
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    • 2006
  • The regularity of railway track alignment is a crucial component fur maintaining travel safety and the smoothness of passenger ride. The conventional spectral analysis has been considered to estimate the severity of the track irregularity from measured data. The time domain data used to be changed into the frequency domain by Fourier transform. Because the measuring points can be regarded as the time points, the spatial-frequency can be introduced instead of the time-frequency. Although FFT(Fast Fourier Transform) and/or PSD(Power Spectral Density) function could provide fairly localized information within frequency domain, but chronical configurations of data could be missed. In this study, we attempt to apply the Morlet wavelet transform for the purpose of a frequency-time-domain analysis rather than a frequency-domain analysis. The applicability of wavelet transform is examined for the estimation of the track irregularity with real measured track data on the section of Kyoung-bu line by EM-120 measuring vehicle. It is shown that the wavelet transform can be an effective tool to manage the track irregularity.