• Title/Summary/Keyword: tool geometry

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A Simplified Three-Dimensional Finite Element Analysis of the Non-axisymmetric Extrusion Process (비축대칭 압출 공정의 근사 3차원 유한 요소 해석)

  • Shin, H.W.;Kim, D.W.;Kim, N.
    • Transactions of Materials Processing
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    • v.1 no.1
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    • pp.52-65
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    • 1992
  • In this study a new simplified three-dimensional numerical method and the associated computer program have been developed to simulate the non-axisymmetric extrusion processes. The two-dimensional rigid-plastic finite element method under the generalized plane-strain condition is combined with the slab method. To define the die geometry for a non-axisymmetric extrusion. area mapping technique was used. Streamlined die surface was used to minimize the total extrusion pressure. Extrusion of square, hexagonal and 'T' section from round billet have been simulated and experimented with a model material. The computed results were in good agreement with the experiments in cross-sectional grid distortion. Computational results will be valuable for designing tool geometries and corresponding processes.

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Aerodynamic Investigation for Prospective Aerospace Vehicle in the Transitional Regime

  • Ivanovich, Khlopkov Yuri;Myint, Zay Yar Myo;Yurievich, Khlopkov Anton
    • International Journal of Aeronautical and Space Sciences
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    • v.14 no.3
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    • pp.215-221
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    • 2013
  • The basic quantitative tool for the study of hypersonic rarefied flows is the direct simulation Monte Carlo method (DSMC). The DSMC method requires a large amount of computer memory and performance and is unreasonably expensive at the first stage of spacecraft design and trajectory analysis. A possible solution to this problem is approximate engineering methods. However, the Monte Carlo method remains the most reliable approach to compare to the engineering methods that provide good results for the global aerodynamic coefficients of various geometry designs. This paper presents the calculation results of aerodynamic characteristics for spacecraft vehicles in the free molecular, the transitional and the continuum regimes using the local engineering method. Results and methods would be useful to calculate aerodynamics for new-generation hypersonic vehicle designs.

COMPUTATIONAL SIMULATIONS OF FLUID FLOWS

  • Kunio Kuwahara;Kwak, Ho-Sang
    • Journal of Theoretical and Applied Mechanics
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    • v.2 no.1
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    • pp.15-29
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    • 1996
  • A fair portion of the dream to acquire the solutions to the Navier-Stokes equations has come true through the remarkable development of computers and solution algorithms in recent years. However, it is also true that there still remain serious hurdles in simulating general fluid flows. A few numerical trials to overcome the existing difficulties are introduced. The issues in numerical simulations of high-Reynolds-number flows, flows characterized by complex body geometry, and multi-phase flows, are scrutinized. The future of computational fluid dynamics as a promising tool for flow analyses is illuminated by this review.

Design and evaluation of a distributed TDR moisture sensor

  • Zhang, Bin;Yu, Xinbao;Yu, Xiong
    • Smart Structures and Systems
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    • v.6 no.9
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    • pp.1007-1023
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    • 2010
  • This paper describes the development and evaluation of an innovative TDR distributed moisture sensor. This sensor features advantages of being responsive to the spatial variations of the soil moisture content. The geometry design of the sensor makes it rugged for field installation. Good linear calibration is obtained between the sensor measured dielectric constant and soil physical properties. Simulations by the finite element method (FEM) are conducted to assist the design of this sensor and to determine the effective sampling range. Compared with conventional types of moisture sensor, which only makes point measurement, this sensor possesses distributed moisture sensing capability. This new sensor is not only easy to install, but also measures moisture distribution with much lower cost. This new sensor holds promise to significantly improve the current field instruments. It will be a useful tool to help study the influence of a variety of moisture-related phenomena on infrastructure performance.

Study on approximating subdivision schemes for the application to CAD/CAE (CAD/CAE 적응을 위한 근사 서브디비전 방법의 고찰)

  • 서홍석;조맹효
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.10a
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    • pp.237-243
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    • 2002
  • Recently, in computer-aided geometric modeling(CAGD), subdivision surfaces are frequently employed to construct free-form surface. Subdivision schemes have been very popular in computer graphics and animation community, but the community of CAGD adopts this tool only recently to handle surface geometry. In the present study, Loop scheme and Catmull-Clark scheme are applied to generate smooth surfaces. To be consistent with the limit points of target surface, the initial sampling points are properly rearranged. The pointwise curvature errors and coordinate value errors between the points in the sequence of subdivision process and the points on the target surface are evaluated In the numerical examples in both Loop scheme & Catmull-Clark subdivision scheme.

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An Introduction of Bifurcation Algorithm into the Elastic-Plastic Finite Element Analysis (분기좌굴이론의 탄소성 유한요소법에의 적용)

  • 김종봉;양동열;윤정환
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.128-139
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    • 2000
  • Wrinkling is one of the major defects in sheet metal products and may be also attributable to the wear of the tool. The initiation and growth of wrinkles are influenced by many factors such as stress state, mechanical properties of the sheet material, geometry of the body, and contact condition. It is difficult to analyze the wrinkling initiation and growth considering the factors because the effects of the factors are very complex and the wrinkling behavior may show a wide variation for small deviations of the factors. In this study, the bifurcation theory is introduced for the finite element analysis of wrinkling initiation and growth. All the above mentioned factors are conveniently considered by the finite element method. The finite element formulation is based on the incremental deformation theory and elastic-plastic elements considering the planar anisotropy of the sheet metal. The proposed method is verified by employing a column buckling problem. And then, the initiation and growth of wrinkling in deep drawing of cylindrical cup are analyzed.

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Numerical Simulation of friction Stir Spot Welding Process with AA5083-H18 (AA5083-H18 판재의 마찰 교반 점 용접 공정에 대한 전산 해석)

  • Kim, Don-Gun;Badarinarayan, Harsha;Ryu, Ill;Kim, Ji-Hoon;Kim, Chong-Min;Okamoto, Kazutaka;Wagoner, R.H.;Chung, Kwan-Soo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.458-461
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    • 2009
  • Thermo-mechanical simulation of the Friction Stir Spot Welding (FSSW) processes was performed for the AA5083-H18 sheets, utilizing commercial Finite Element Method (FEM) and Finite Volume Method (FVM) which are based on Lagrangian and Eulerian formulations, respectively. The Lagrangian explicit dynamic FEM code, PAM-CRASH, and the Eulerian Computational Fluid Dynamics (CFD) FVM code, STAR-CD, were utilized to understand the effect of pin geometry on weld strength and material flow under the unsteady state condition. Using FVM code, material flow pattern near the tool boundary was analyzed to explain the weld strength difference between the weld by cylindrical pin and the weld by triangular pin, while the frictional energy concept using the FEM code had limitation to explain the weld strength difference.

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A Study on Tapping Torque in High Speed Tapping (고속탭핑에 있어서 절삭토크에 관한 연구)

  • 최만성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3195-3201
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    • 1994
  • In order to analytically predict tapping torque and thrust force in high speed tapping, a cutting model for main cutting edge with a uniformly restricted tool-chip contact area were developed. From this model equations are derived for the prediction of tapping torque given the cutting conditions, tap geometry, and an empirical factor which is related to the workmaterial. Computed values of torque is shown to compare favorably with those obtained from tapping tests on 16MnCr5. The applied torque about the cutting edge of teeth at lead chamfer is estimated respectively and it is shown that observed value is gradually decreased with following teeth.

Automatic Mesh Generation System for a Novel FEM Modeling Based on Fuzzy Theory (퍼지이론을 이용한 FEM 모델링을 위한 자동 요소분할 시스템)

  • Lee Yang-Chang;Lee Joon-Seong;Choi Yoon-Jong;Kim Nam-Yong
    • Journal of the Korean Institute of Intelligent Systems
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    • v.15 no.3
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    • pp.343-348
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    • 2005
  • This paper describes an automatic finite element (FE) mesh generation for three-dimensional structures consisting of free-form surfaces. This mesh generation process consists of three subprocesses: (a) definition of geometric model, i.e. analysis model, (b) generation of nodes, and (c) generation of elements. One of commercial solid modelers is employed for three-dimensional solid structures. Node is generated if its distance from existing node points is similar to the node spacing function at the point. The node spacing function is well controlled by the fuzzy knowledge processing. The Delaunay method is introduced as a basic tool for element generation. Automatic generation of FE meshes for three-dimensional solid structures holds great benefits for analyses. Practical performances of the present system are demonstrated through several mesh generations for three-dimensional complex geometry.

Automatic Mesh Generation System for a Novel FEM Modeling Based on Fuzzy Theory (퍼지이론을 이용한 FEM 모델링을 위한 자동 요소분할 시스템)

  • Lee Joon-Seong;Lee Yang-Chang;Choi Yoon-Jong
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2005.04a
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    • pp.139-142
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    • 2005
  • This paper describes an automatic finite element (FE) mesh generation for three-dimensional structures consisting of free-form surfaces. This mesh generation process consists of three subprocesses: (a) definition of geometric model, i.e. analysis model, (b) generation of nodes, and (c) generation of elements. One of commercial sol id modelers is employed for three-dimensional sol id structures. Node is generated if its distance from existing node points is similar to the node spacing function at the point. The node spacing function is well control led by the fuzzy knowledge processing. The Delaunay method is introduced as a basic tool for element generation. Automatic generation of FE meshes for three-dimensional sol id structures holds great benefits for analyses. Practical performances of the present system are demonstrated through several mesh generations for three-dimensional complex geometry.

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