• Title/Summary/Keyword: tool geometry

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ADJOINT METHOD FOR CONTROLLED CAVITATION INVERSE NOZZLE DESIGN

  • Petropoulou, S.;Gavaises, M.;Theodorakakos, A.
    • International Journal of Automotive Technology
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    • v.7 no.3
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    • pp.283-288
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    • 2006
  • A mathematical methodology is proposed for designing nozzle hole shapes producing controlled geometric cavitation. The proposed methodology uses an unstructured RANS flow solver, with the ability to compute sensitivity derivatives via an adjoint algorithm. The adjoint formulation for the N-S equations is presented while variation of the turbulence viscosity is not taken into account during the geometry modifications. The sensitivities are calculated in a mode independently of the shape parameterisation. The method is used to develop and evaluate conceptual shapes for nozzle hole cavitation reduction. The localized region at the hole inlet producing cavitation, is parameterised using its radius of curvature, while a cost function is formulated to eliminate the negative pressures present at this location. Sensitivity derivatives are used to assess the dependence of the localized region on the minimum pressure, and to drive the geometry to the targeted shape. The results show that the computer model can provide nozzle hole entry shapes that produce predefined flow characteristics, and thus can be used as an inverse design tool for nozzle hole cavitation control.

Automated Methodology for Linking BIM Objects with Cost and Schedule Information by utilizing Geometry Breakdown Structure (GBS)

  • Lee, Kwangjin;Jung, Youngsoo
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.637-638
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    • 2015
  • There has been growing interests in life-cycle project management in the construction industry. A lot of attention is given to Building Information Modeling (BIM) which stores and uses a variety of construction information for the life cycle of project management. However, due to the additional workload arising from BIM, its expected effects versus its input costs are still under discussion in practice. As an attempt to address this issue, one of previous studies suggested an automated linking process by developing Standard Classification Numbering System (SCNS) and Geometry Breakdown Structure (GBS) to enhance the efficiency of integration process of BIM objects, cost, and schedule. Though SCNS and GBS facilitates identifying all different dataset, making object sets and linking schedule activities still needs to be manually done without having an automated tool. In this context, the purpose of this paper is to develop and validate a fully automated integration system for 3D-objects, cost, and schedule. A prototype system for single family homes (Hanok) was developed and tested in order to verify its efficiency.

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A study on the cold heading process design optimization by taguchi method (다구찌법을 활용한 헤딩공정설계 최적화 연구)

  • Joon Hwang;Jin-Hwan Won
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.6
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    • pp.216-225
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    • 2023
  • This paper describes the finite element analysis and die design change of cold heading punching process to increase the cold forging tool life and reduce the tool wear and stress concentration. Through this study, the optimization of punch tool design has been studied by an analysis of tool stress and wear distribution to improve the tool life. Plastic deformation analysis was carried out in order to understand the cold heading process between tool and workpiece stress distribution. Cold heading punch die design was set up to each process with different four types analysis progressing, the cold heading punch dies shapes with combination of point angle and punch edge corner radius shapes of cold forging dies, punch die material properties and frictional coefficient. The design parameters of point angle and corner radius of punch die geometry, die material properties and frictional coefficient were selected to apply optimization with the DoE (design of experiment) and Taguchi method. DoE and Taguchi method was performed to optimize the cold heading punch die design parameters optimization for bolt head cold forging process, it was possible to expect an reduce the cold heading punch die wear to the 37 % compared with current using cold heading punch in the shop floor.

A numerical tool for thermo-mechanical analysis of multilayer stepped structures

  • Bagnoli, Paolo Emilio;Girardi, Maria;Padovani, Cristina;Pasquinelli, Giuseppe
    • Structural Engineering and Mechanics
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    • v.48 no.6
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    • pp.757-774
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    • 2013
  • An integrated simulation tool for multilayer stepped pyramidal structures is presented. The tool, based on a semi-analytical mathematical strategy, is able to calculate the temperature distributions and thermal stresses at the interfaces between the layers of such structures. The core of the thermal solver is the analytical simulator for power electronic devices, DJOSER, which has been supplemented with a mechanical solver based on the finite-element method. To this end, a new ele-ment is proposed whose geometry is defined by its mean surface and thickness, just as in a plate. The resulting mechanical model is fully three-dimensional, in the sense that the deformability in the direction orthogonal to the mean surface is taken into account. The dedicated finite element code developed for solving the equilibrium problem of structures made up of two or more superimposed plates subjected to thermal loads is applied to some two-layer samples made of silicon and copper. Comparisons performed with the results of standard finite element analyses using a large number of brick elements reveal the soundness of the strategy employed and the accuracy of the tool developed.

An unified rough and finish cut algorithm for NC machining of free form pockets with general polygon - Part 2. Experiment (일반적인 내벽을 가진 자유바닥 곡면 파켓의 NC 가공을 위한 단일화된 황삭과 정삭 알고리즘 - Part 2. Experiment)

  • Choi, Yong-Hoon;Kim, Sang-Jin
    • Journal of Korea Society of Industrial Information Systems
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    • v.12 no.1
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    • pp.46-53
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    • 2007
  • NC (Numerical Control) code for the tool path needs to be generated efficiently for machining of free form pockets with arbitrary wall geometry on a three axis CNC machine. The unified rough and finish cut algorithm and the tool motion is graphically simulated in Part 1. In this paper, a grid based 3D navigation algorithm simulated in Part 1 for generating NC tool path data for both linear interpolation and a combination of linear and circular interpolation for three-axis CNC milling of general pockets with sculptured bottom surfaces is experimentally performed and verified.

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Analysis of Chip Thickness Model in Ball-end Milling (볼엔드밀 가공의 칩두께 모델 해석)

  • Sim Ki-Joung;Mun Sang-Don
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.73-80
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    • 2006
  • This paper describes a analysis on the chip thickness model required for cutting force simulation in ball-end milling. In milling, cutting forces are obtained by multiplying chip area to specific cutting forces in each cutting instance. Specific cutting forces are one of the important factors for cutting force predication and have unique value according to workpiece materials. Chip area in two dimensional cutting is simply calculated using depth of cut and feed, but not simply obtained in three dimensional cutting such as milling due to complex cutting mechanics. In ball-end milling, machining is almost performed in the ball part of the cutter and tool radius is varied along contact point of the cutter and workpiece. In result, the cutting speed and the effective helix angle are changed according to length from the tool tip. In this study, for chip thickness model analysis, tool and chip geometry are analyzed and then the definition of chip thickness and estimation method are described. The resulted of analysis are verified by compared with geometrical simulation and other research. The proposed chip thickness model is more precise.

Extraction Method of Geometry Information for Effective Analysis in Tongue Diagnosis (설진 유효 분석을 위한 혀의 기하정보 추출 방법)

  • Eun, Sung-Jong;Kim, Jae-Seung;Kim, Keun-Ho;WhangBo, Taeg-Keun
    • The Journal of the Korea Contents Association
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    • v.11 no.12
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    • pp.522-532
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    • 2011
  • In Oriental medicine, the status of a tongue is the important indicator to diagnose the condition of internal organs in a body. A tongue diagnosis is not only convenient but also non-invasive, and therefore widely used in Oriental medicine. But tongue diagnosis has some problems that should be objective and standardized, it also exhaust the diagnosis tool that can help for oriental medicine doctor's decision-making. In this paper, to solve the this problem we propose a method that calculates the tongue geometry information for effective tongue diagnosis analysis. Our method is to extract the tongue region for using improved snake algorithm, and calculates the geometry information by using convex hull and In-painting. In experiment, our method has stable performance as 7.2% by tooth plate and 8.5% by crack in region difference ratio.

End-mill Modeling and Manufacturing Methodology via Cutting simulation (Cutting simulation을 이용한 End-milling cutter의 모델링 및 제작에 관한 연구)

  • Kim J.H.;Park S.J.;Kim J.H.;Park J.W.;Ko T.J.;Kim H.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.456-463
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    • 2005
  • This paper describes a design process of end-milling cutters: solid model of the designed cutter is constructed along with computation of cutter geometry, and the wheel geometry as well as wheel positioning data fur fabricating end-mills with required cutter geometry is calculated. In the process, the main idea is to use the cutting simulation method by which the machined shape of an end-milling cutter is obtained via Boolean operation between a given grinding wheel and a cylindrical workpiece (raw stock). Major design parameters of a cutter such as rake angle, inner radius can be verified by interrogating the section profile of its solid model. We studied relations between various dimensional parameters and proposed an iterative approach to obtain the required geometry of a grinding wheel and the CL data fer machining an end-milling cutter satisfying the design parameters. This research has been implemented on a commercial CAD system by use of the API function programming, and is currently used by a tool maker in Korea. It can eliminate producing a physical prototype during the design stage, and it can be used fur virtual cutting test and analysis as well.

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A Development on Conceptual Design Tool of Fuel Supply and Cooling System for High-speed Vehicles using Fluid-thermal System Design Framework (프레임워크를 이용한 연료공급 및 냉각계통 예비설계 프로그램 개발)

  • Choi, Seyoung;Park, Sooyong;Hyun, Seokho;Choi, Won;Park, Jeongbae
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.90-97
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    • 2018
  • In this study, we propose a conceptual design tool to develop fuel supply and engine cooling systems for high-speed vehicles. The preliminary designing of the systems and their validation were performed using this tool. Improvement in the design tool program was made using the fluid-thermal system design framework, which was applied to ensure efficient data processing using combined modules. The model geometry and thermal environment values were entered into the program. The thermodynamic properties of the system components were computed using the design tool, and simulation was performed to check the satisfaction rate of the requirements. It is hypothesized that our proposed design tool would be suitable for designing components for use in fuel supply and engine cooling systems of high-speed vehicles.

탭의 형상이 절삭성능에 미치는 영향

  • 최만성;송지복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.122-125
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    • 1993
  • The various geometry of tap been developed in order to tap special workmaterial at considerably higher cutting speed than that of the conventional HSS tap. In this paper a piezo type tool dynamomerer is constructed and used to measure the torque. The experimental tests are run with various cutting speed. It is clarified that the process of chip formation strongly depends on rake angle, relief angel, angel of twist.

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