• Journal of the Korea Academia-Industrial cooperation Society
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• v.7 no.3
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• pp.308-313
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• 2006

The extent of impact dispersion is a function of parameters including gun geometry and tolerances, the foe control system, projectile manufacturing tolerances, etc. The study here investigates potential impact point accuracy improvement for a projectile realized by replacing the rigid nose cone wind screen with a passive nose. Toward this end, a nose projectile dynamic model is derived which consists of the standard six degrees of freedom similar to a rigid projectile plus three additional degrees of freedom associated with rotation of the nose with respect to the main projectile body. By Observing the pitch and yaw movement of the nose in the simulation results, it is believed to be possible to reduce the effects of uncertainties which is occurred at firing step.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.10 s.241
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• pp.1377-1383
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• 2005

A general and efficient methodology has been developed to analyze dimensional variations of an assembly, taking into account of weld distortion. Weld distortion is generally probabilistic because of the random nature of welding parameters such as the welding speed, maximum welding temperature, ambient temperature, etc. The methodology is illustrated through a very simple example of two perpendicular plates fillet-welded to each other. Two steps comprise the methodology: establishment of a weld-distortion database, and tolerance analysis using the database. To establish the database, thermo-elasto-plastic finite element analyses are conducted to compute the weld distortion for all combinations of discrete values of major welding parameters. In the second step of tolerance analysis, the weld distortion retrieved from the database is used in addition to the dimensional tolerances of the parts. As a result of such an analysis, sensitivities of the assembly's dimensional variations to the part tolerances and weld distortion are obtained, which can be help improve the dimensional quality of the assembly.

• Textile Coloration and Finishing
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• v.17 no.2 s.81
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• pp.19-25
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• 2005

A colour-difference formulae would be based on a colour appearance model, but, So far, most colour-difference formulae in common use are based on empirical fits to data. Therefore, of the many proposed, none are completely satisfactory but advances have been made in recent years. A new color-difference data set has been produced with the aims of making a comparison of the advanced CIE Lab formulae as well as confirming the effect of color-difference. 416 low lightness pairs that have only lightness-difference were produced for evaluation of CIE Lab-based formulae on lightness-difference from glossy polyester fabric. The standard color-difference pair was prepared and used. It was neutral grey sample pair that has only lightness difference. The standard pair was used to investigate lightness tolerances. And grey-scale method used to evaluate visual assessment. CIE Lab coordinates of the samples were measured using a X-Rite 8200 spectrophotometer. Visual assessments were carried out using Gretag Macbeth The Judge II Light Booth. A study of color tolerances at low lightness was carried out and get avaliable some results.

• Journal of the Korea Society for Simulation
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• v.25 no.2
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• pp.83-92
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• 2016

Tolerances are defined as the allowable variations in the geometry and positioning of parts in a mechanical assembly for assuring its proper functionality. Tolerance analysis is the activity related to estimating the potential accumulated variation in assemblies. If the estimated variances go out of the specified ranges, it causes the quality problem. Thus, we should adjust the tolerances and this activity is called as tolerance design. In this paper, a case study on the accumulated tolerance analysis and design using Monte Carlo simulation is introduced, which is applied for developing a portable medical device. Using the simulation study, we can improve the assemblability and functionality of the product.

• Korean Journal of Optics and Photonics
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• v.14 no.5
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• pp.535-544
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• 2003

The sensitivity analysis of a middle wave infrared optical system with 20: 1 zoom ratio is performed to analyze manufacturing and alignment tolerances, and to establish the alignment logic and the focus control strategy. The characteristics of the sensitivities of Zernike coefficients are investigated to all mechanical displacements and several zoom positions using Code-V Macro. From this result, the tolerances of manufacturing and alignment of the optical system are derived and the effective alignment logic is established. Futhermore, an effective focus control strategy is established to make the system simple and compact.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.399-402
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• 2006

The outer race of CV(constant velocity) joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. Traditional warm and cold forging methods have their own limitations to produce such a complex shaped part; warm forging requires complex system with relatively higher manufacturing cost, while cold forging is not applicable to materials with limited formability. Therefore, multistage forging may be advantageous to produce complex shaped parts. In order to build a multistage forging system, it is necessary to characterize mechanical properties in response to system design parameters such as temperature, forging speed and reduction. For the analysis of formability of multistage forging process, finite element method(FEM) has been used for the process analysis. As a model case, a constant velocity (CV) joint forging process is analyzed by FEM, since CV joint has a complex shape and also its required dimensional tolerances are very tight. The data acquired by FEM is compared with operational forging data obtained from an industrial production line. Based on this comparative analysis, multistage forging process for CV joints is proposed.

• Journal of the Korean Magnetics Society
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• v.26 no.3
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• pp.81-85
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• 2016

This paper introduces a performance integration method to predict variation characteristic of a performance function of electromagnetic machines or devices due to manufacturing tolerances. A normalized performance function space and a hybrid mean value technique are adapted to effectively predict mean and variance, which can identify probabilistic distribution of the performance function. To verify the effectiveness and accuracy of the proposed method, a mathematical problem and a loudspeaker model are tested, and numerical results are compared with those of existing methods such as Monte Carlo simulation and univariate dimension reduction method.

• Journal of Mechanical Science and Technology
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• v.18 no.10
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• pp.1722-1729
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• 2004

This paper presents a design methodology for determining configurations of slider air bearings considering the randomness of the air-bearing surface (ABS) geometry by using the iSIGHT. A reliability-based design optimization (RBDO) problem is formulated to minimize the variations in the mean values of the flying heights from a target value while satisfying the desired probabilistic constraints keeping the pitch and roll angles within a suitable range. The reliability analysis is employed to estimate how the fabrication tolerances of individual slider parameters affect the final flying attitude tolerances. The proposed approach first solves the deterministic optimization problem. Then, beginning with this solution, the RBDO is continued with the reliability constraints affected by the random variables. Reliability constraints overriding the constraints of the deterministic optimization attempt to drive the design to a reliability solution with minimum increase in the objective. The simulation results of the RBDO are listed in comparison with the values of the initial design and the results of the deterministic optimization, respectively. To show the effectiveness of the proposed approach, the reliability analyses are simply carried out by using the mean value first-order second-moment (MVFO) method. The Monte Carlo simulation of the RBDO's results is also performed to estimate the efficiency of the proposed approach. Those results are demonstrated to satisfy all the desired probabilistic constraints, where the target reliability level for constraints is defined as 0.8.

• The Journal of the Acoustical Society of Korea
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• v.22 no.6
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• pp.496-504
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• 2003

In this paper, the error tolerance of each array element to ensure a given specified error level for the array pattern is analyzed using the Genetic Algorithm. In the conventional deterministic method for synthesis of sonar way problems the computational resource required in the simulation grows rapidly as the number of way elements increases. To alleviate this numerical inefficiency, the Monte-Carlo method may be considered as an alternative technique for array syntheses. However, it is difficult to apply the method to the synthesis of array patterns because of its relatively lower accuracy in spite of moderate computational complexity. A new analysis method for estimating error tolerances in sonar arrays is Proposed since the Genetic Algorithm has significant promise to efficiently solve way synthesis problems. Through several numerical tests in linear and planar arrays, it is demonstrated that the proposed method can provide accurate results for error tolerances of sonar arrays.

• Korean Journal of Computational Design and Engineering
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• v.10 no.2
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• pp.133-142
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• 2005

This paper proposes an object-oriented conceptual information model of mechanical assemblies, named open assembly model (OAM). The proposed assembly model primarily defines hierarchical relationships between parts and subassemblies. Together with the assembly hierarchy. the model also provides a way to represent tolerances, kinematic information, and parametric assembly constraints. Relational information such as mating conditions and degree of freedom between parts and subassemblies is captured via assembly features and relationships thereof. The information model is described using class diagrams of the Unified Modeling Language (UML), and instance diagrams are used to exemplify the proposed information model. The conceptual model presented in this paper is an integrated information model for assembly representation, which could supply necessary information for tolerance analysis and synthesis, kinematic simulation, and assembly simulation. Such a conceptual information model plays an important role for the exchange of information between modeling, analysis and planning systems. Hence, the proposed model could serve as a framework for developing data exchange standards of mechanical assemblies. The proposed model is demonstrated through a case study of a planetary gear assembly.