• Title/Summary/Keyword: tolerances

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Transmission Characteristics on Dimensional Tolerances of Millimeter-Wave Rectangular Waveguides (밀리미터파용 구형 도파관의 단면 치수 변화에 의한 전송 특성)

  • Park, Kyung-Sik;Kim, Ki-Chai;Kang, Jin-Seob;Kim, Jeong-Hwan
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.24 no.7
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    • pp.722-729
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    • 2013
  • This paper presents the influence on the transmission characteristics of dimensional tolerances of rectangular waveguides usually used as a low-loss transmission line in the millimeter-wave band. We derived the Green's functions of the waveguide with eigenfunction expansion method. The reflection coefficient of the waveguide with a post is calculated by using internal impedance in order to investigate the influence of dimensional tolerances of the waveguide. In order to check the validity of the theoretical analysis, the calculated reflection coefficients are compared with the measured results.

An Algorithm for Automatic Generation of Dimension and Tolerance Charts (치수/공차표의 자동생성 알고리듬)

  • Jung, Jong-In;Kim, Kwang-Soo;Choi, Hoo-Gon
    • Journal of Korean Institute of Industrial Engineers
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    • v.29 no.1
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    • pp.21-31
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    • 2003
  • Determination of operational dimensions and tolerances is complex if there exist inconsistencies between operational and design specifications. Dimension and tolerance charts (D&T charts) have been used to establish the relationships among operational dimensions in complex machining. This chart proves that individual operations can be harmonized when they are interconnected. However, it is hard to generate the chart manually. Because operational dimensions and tolerances must meet the design specifications, the dimensions and tolerances of interconnected operations have to be verified serially for economical operations. In this paper, the chart is automatically generated from the interconnected operations. More importantly, all operational dimensions and tolerances displayed in the chart have been verified by using LP to meet the design specifications. Finally, the chart is converted to an operational routing sheet that contains a detailed process plan along with cutting speed, feed rate, and operational references based on material hardness, surface finish, and tool nose radius.

A Study on the Effects of Construction Tolerances on the Current Collection Performance for High Speed Catenary System (고속전차선로의 시공 허용오차가 집전성능에 미치는 영향에 관한 연구)

  • Kim, Tae-Hun;Seo, Ki-Bum;Park, Jae-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.12
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    • pp.1782-1788
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    • 2015
  • In this paper, analysis of the effects for construction tolerances on the current collection performance of high speed catenary system. The height of the contact wire is the geometrical position of the cantilever directly affects the current collection performance. Contact force when the height of the contact wire exceeds the construction tolerance were analyzed. As a result, the maximum contact force was analyzed to more than 350[N] that are recommended by EN50119. And when the geometrical position of the cantilever to exceeds the construction tolerance, the analysis results of uplift at the mast support points, it becomes 127[mm] that are recommended by UIC 799. If the construction tolerances exceeds the reference value, the current collection performance is deteriorated. Therefore, catenary system require high precision construction. In the future, there is a need for continuing research on the tolerance of catenary system in the actual operating state.

Setup and Operation Sequence Generation from Manufacturability Evaluation for Prismatic Parts (제조성 평가를 기반으로 한 비회전형상 부품의 작업준비 및 작업순서 생성)

  • Choi, Hoo Gon;Han, Jung Hyun;Kang, Mujin
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.4
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    • pp.316-333
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    • 2005
  • Although some successful recognition algorithms have been developed, most of them did emphasize on extracting accurate interpretations without considerations of manufacturability. Evaluating the manufacturability for multiple features leads to produce the machining sequences. In this paper, the A* algorithm guarantees the optimal setup sequences with minimizing the machining cost. Also, tolerances including surface roughness are converted to STEP formats to be utilized for more reliable process plans. Finally, decision tables are used to create the detailed operational sequences based on geometric tolerances and surface roughness. Machining parameters such as feed, depth of cut, and cutting speed for each operation are added to the routing sheet. Windows are presented to show how the entire system works for a sample part.

Quality Control with Tolerance Analysis (공차해석에 기반 한 U-joint 어셈블리 품질관리)

  • Lee, Jang-Yong
    • Journal of Korean Institute of Industrial Engineers
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    • v.36 no.4
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    • pp.243-247
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    • 2010
  • Every products, which made by mass production, is not identical in their size but have variations in some intervals specified by tolerance dimensions. Tolerances play major role in standardization of part and its quality, and also make a huge impact on manufacturing cost. The optimal condition for tolerances is giving the values as loose as possible for low production cost while satisfying quality specification, which usually demand tight control of tolerances. Tolerance analysis is necessary to get an optimal solution for this conflict situation. This paper have studied tolerance analysis for universal joint assembly of vehicle steering system and tried to find useful results of the study for product design and quality control.

Effects of Mold Precision in Micromini Cellphone Optical Systems (초소형 휴대폰 광학계의 금형 정밀도가 광학성능에 미치는 영향)

  • Ye, In-Soo;Cheong, Seon-Hwan;Choi, Seong-Dae;Hyun, Dong-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.660-666
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    • 2010
  • In cellphone optical systems, a tiny difference of manufacturing has a strong influence on camera lenses. This study aims to find out the worst result by tolerances come from all parts in optical performance. First, 3D Measure Instrument, Roundness Measure Instrument, and Wavelength Measure Instrument were used for greater precision by making and measuring the parts to see how different from the drawings. It was confirmed that even narrow tolerances could result in defects by assembling. Tolerances in assembly should be concerned as those in parts through the research.

A Study on Appropriate Size Tolerances for the Female Shirts Blouse of Stretchable Fabric (신축성소재 셔츠 블라우스의 여유량에 관한 연구)

  • 한진이;조진숙
    • Journal of the Korean Society of Clothing and Textiles
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    • v.24 no.3
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    • pp.289-300
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    • 2000
  • Stretchable textile materials are getting more widely used in clothing industry. Among others are two obvious reasons which make it so desirable to young female customers, i.e., better confort with motion and more closely fitted silhouette. But these two points cannot get along well always. If a manufacturer try hard to make his products too closely fit, then the products are even less comfortable than made of non-stretchable material. On the other hand, if a stretchable garment are developed to be too comfortable with plenty of size tolerance. it cannot attract customers who are looking for something closely fit. So the study was aimed to investigate appropriate size tolerances.

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A Development of the Tolerance Modeler for Feature-based CAPP (특징형상에 기반한 공정설계를 위한 공차 모델러 개발)

  • 김재관;노형민;이수홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.267-271
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    • 2000
  • A part definition must not only provide shape information of a nominal part but also contain non-shape information such as tolerances, surface roughness and material attributes. Although machining features are useful for suitable shape information for process reasoning in the CAPP, they need to be integrated with tolerance information for effective process planning. We develop the tolerance modeler that efficiently integrates machining features with tolerance information for feature-based CAPP It is based on the association of machining features, tolerance features. and tolerances Tolerance features, where tolerances are assigned, are classified into two types; one is the face that is a topological entity on a solid model and the other is the functional geometry that is not referenced to topological entities. The functional geometry is represented by using machining features All the data for representing tolerance information with machining features are stored completely and unambiguously in the independent tolerance structure. The developed tolerance modeler is implemented as a module of a comprehensive feature-based CAPP system.

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Optimal Design of Four-bar Mechanism in consideration of Tolerances and Clearances (공차와 틈새를 고려한 4절연쇄기구의 최적설계)

  • Kim, Ho-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.2 no.3
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    • pp.70-76
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    • 1985
  • A four-bar mechanism in consideration of the tolerances on link lengths and the clearances in joints is optimally designed by the method of stochastic analysis. The random nature of clearances and tolerances establishes a stochastic optimization design equation in which the parameters in the equation are described by random variables. In order to solve the design equation, the stochastic problem is converted into an equivalent deterministic one. The synthesis of four-bar mechanism for minimum mechanical and structural errors is carried out by the optimization techni- ques using Chebyshev spacing of precision points. By the results from the synthesized mechanism, the generated and desired motions are examined.

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Kinematic Synthesis and Analysis of RSS-SC Suspension System Using Acceptable Tolerances of Motion (운동의 허용공차를 이용한 RSSS-SC 현장장치의 기구학적 설계)

  • 김선평;심재경
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2672-2679
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    • 2000
  • In synthesizing and RSSS-SC mechanism that is the kinematic model of the McPherson strut suspension system in automobiles, the design equations for R-S, S-S and S-C dyads should be solved separately for a given set of prescribed positions. The number of prescribed positions that the RSSS-SC mechanism can be synthesized is up to three because of the S-C dyad. This limitation may cause unsatisfactory results in synthesized joint positions. This paper presents a kinematic synthesis method to place the joints of an RSSS-SC mechanism in desired boundaries by varying the prescribed positions of the mechanism within acceptable tolerances. The sensitivity analysis of the joint positions is used determine which displacement parameter should be altered to fulfill this task.