• Title/Summary/Keyword: tip radius

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Finite Element Analysis of Nano Deformation for Hyper-fine Pattern Fabrication by Application of Nano-scratch Process (나노스크래치 공정을 이용하여 극미세 패턴을 제작하기 위한 나노 변형의 유한요소해석)

  • 이정우;강충길;윤성원
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.139-146
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    • 2004
  • In this study, to achieve the optimal conditions for mechanical hyper-fine pattern fabrication process, deformation behavior of the materials during indentation scratch test was studied with numerical method by ABAQUS S/W. Brittle materials (Si, Pyrex glass 7740) were used as specimens, and forming conditions to reduce the elastic recovery and pile-up were proposed. The indenter was modeled as a rigid surface. Minimum mesh sizes of specimens are 1-l0nm. Variables of the nanoindentation scratch test analysis are scratching speed, scratching load, tip radius and tip geometry. The nano-indentation scratch tests were performed by using the Berkovich pyramidal diamond indenter. Comparison between the experimental data and numerical result demonstrated that the FEM approach can be a good model of the nanoindentation scratch test. The result of the investigation will be applied to the fabrication of the hyper-fine pattern.

Numerical Studies on Flow Structures with Various Shapes of Needle-type Pintle in Solid Rocket Motor (Needle 형 pintle 형상에 따른 고체 로켓 모터 내부 유동장의 수치적 연구)

  • Park, Byung-Hoon;Kim, Sang-Min;Yoon, Woong-Sup;Lee, Ji-Hyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.249-252
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    • 2011
  • 고체로켓추진기관의 추력조절을 위해 핀틀 기술이 사용된다. 아직까지 핀틀 유동에 대해 근본적인 물리적 이해를 돕는 연구가 공개되지 않아, 이 연구에서 다양한 형상의 needle형 핀틀에 따른 유동구조에 대한 수치적 연구를 진행하였다. 2차원 축대칭, 압축성을 고려하여, 상용 열유체 해석 프로그램인 FLUENT 6.2를 사용하여 해석을 수행하였다. 난류 모델을 검증하기 위해 기 수행된 실험 결과와 비교하였다. 핀틀 각도(tip angle)가 작아질수록 노즐에서 유동 박리점이 하류로 이동하며, 핀틀에서 발생하는 끝단 충격파가 약해진다. 핀틀 반경(tip radius)이 작아질수록 핀틀에서 발생하는 끝단 충격파가 하류로 이동하며, 크기는 약해진다. 핀틀 형상(contour)은 유동 박리 지점에 직접적인 영향을 미친다.

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Resistance Spot Weldability of Low Density Lightweight Steel according to Electrode Shape (전극 형상에 따른 저비중 경량강판의 저항 점 용접 특성)

  • Hwang, Insung;Yoon, Hyunsang;Kim, Dongcheol;Kang, Munjin;Kim, Jae Do;Kim, Young-Min
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.52-57
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    • 2017
  • In this study, resistance spot weldability of lightweight steel with high Al contents was evaluated using various electrode shapes. The six types of electrode shape were prepared with different electrode face diameter and radius. The tensile shear tests were carried out to investigate the failure behaviors. Also, the nugget size and hardness were measured and compared with various electrode shapes. The experimental results show that the acceptable weld current region for low density lightweight steel could be obtained with 10mm electrode face diameter and 76mm electrode face radius.

The study of flow structure in a mixing tank for different Reynolds numbers using LES (대형 와 모사를 통한 레이놀즈 수 증가에 따른 혼합 탱크내의 유동 구조의 연구)

  • Yoon, Hyun-Sik;Ha, Man-Yeong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1806-1813
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    • 2003
  • The stirred tank reactor is one of the most commonly used devices in industry for achieving mixing and reaction. Here we report on results obtained from the large eddy simulations of flow inside the tank performed using a spectral multi-domain technique. The computations were driven by specifying the impeller-induced flow at the blade tip radius. Stereoscopic PIV measurements (Hill et $al.^{(1)}$) along with the theoretical model of the impeller-induced flow (Yoon et $al.^{(2)}$) were used in defining the impeller-induced flow as superposition of circumferential, jet and tip vortex pair components. Large eddy simulation of flow in a stirred tank was carried out for the three different Reynolds numbers of 4000, 16000 and 64000. The effect of different Reynolds numbers is well observed in both instantaneous and time averaged flow fields. The instantaneous and mean vortex structures are identified by plotting an isosurfaces of swirling strength for all Reynolds numbers. The Reynolds number dependency of the nondimeansional eddy viscosity, resolve scale and subgrid scale dissipations is clearly shown in this study.

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The study of Flow Structure in a Mixing Tank for Different Reynolds Numbers Using LES (대형 와 모사를 통한 레이놀즈 수 증가에 따른 혼합 탱크 내의 유동 구조의 연구)

  • Yoon, Hyun-Sik;Chun, Ho-Hwan;Ha, Man-Yeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.9
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    • pp.1290-1298
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    • 2003
  • The stirred tank reactor is one of the most commonly used devices in industry for achieving mixing and reaction. Here we report on results obtained from the large eddy simulations of flow inside the tank performed using a spectral multi-domain technique. The computations were driven by specifying the impeller-induced flow at the blade tip radius. Stereoscopic PlY measurements (Hill et al. $^{(1)}$) along with the theoretical model of the impeller-induced flow (Yoon et al. $^{(2)}$) were used in defining the impeller-induced flow as superposition of circumferential, jet and tip vortex pair components. Large eddy simulation of flow in a stirred tank was carried out for the three different Reynolds numbers of 4000, 16000 and 64000. The effect of different Reynolds numbers is well observed in both instantaneous and time averaged flow fields. The instantaneous and mean vortex structures are identified by plotting an isosurfaces of swirling strength for all Reynolds numbers. The Reynolds number dependency of the non-dimensional eddy viscosity, resolved scale and subgrid scale dissipations is clearly shown in this study.

A Study on the Prediection of Fatigue Life in the Axi-symmetric Extrusion Die (축대칭 압출금형의 피로수명예측에 관한 연구)

  • 안수홍;김태형;김병민;최재찬;조해용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.235-239
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    • 1994
  • In this paper, the fatigue behaviour of typical axisymmetric forward extrusion die is investigated and extrusion process is analyzed by the rigid-plastic finite element method and elasto-plastic finite element method. To approach the crack problem involving crack initiation and propagation in extrusion die, LEFM(Linear Elastic Fracture Mechanics) is introduced and singular element which models stress.strain singularity in the crack tip vincity has been used to obtain an accurate stress intensityu factor values and other results. Form the displacement around the crack tip the stress intensity factor and the effective stress intensity factor at the beginning of the die inlet radius has been calculated. Applying proper fatigue crack propagation criterion such as Paris/Erdogan fatigue law to this data the angle and direction of fatigue crack growth has been simulated and these are compared with some experimental results. Using the computed crack growth rate, fatigue life of the extrusion die has been evaluated.

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Crack tip plastic zone under Mode I, Mode II and mixed mode (I+II) conditions

  • Ayatollahi, M.R.;Sedighiani, Karo
    • Structural Engineering and Mechanics
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    • v.36 no.5
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    • pp.575-598
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    • 2010
  • The shape and size of the plastic zone around the crack tip are analyzed under pure mode I, pure mode II and mixed mode (I+II) loading for small scale yielding and for both plane stress and plane strain conditions. A new analytical formulation is presented to determine the radius of the plastic zone in a non-dimensional form. In particular, the effect of T-stress on the plastic zone around the crack tip is studied. The results of this investigation indicate that the stress field with a T-stress always yields a larger plastic zone than the field without a T-stress. It is found that under predominantly mode I loading, the effect of a negative T-stress on the size of the plastic zone is more dramatic than a positive T-stress. However, when mode II portion of loading is dominating the effect of both positive and negative T-stresses on the size of the plastic zone is almost equal. For validating the analytical results, several finite element analyses were performed. It is shown that the results obtained by the proposed analytical formulation are in very good agreements with those obtained from the finite element analyses.

Electric Discharge Analysis Using Nonlinarly-Coupled Equation of Electromagnetic Field and Charge Transport (방전현상 해석을 위한 전자장 및 전하이동 방정식의 비선형 결합 알고리즘)

  • Lee, Se-Yeon;Park, Il-Han;Lee, Se-Hee
    • Proceedings of the KIEE Conference
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    • 2006.07c
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    • pp.1494-1495
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    • 2006
  • A complete finite element analysis method for discharge onset process, which is governed and coupled by charge transport equation and electric field equation, was presented. The charge transport equation of first order was transformed into a second-order one by utilizing the artificial diffusion scheme. The two second-order equations were analyzed by the finite element formulation which is well-developed for second-order ones. The Fowler-Nordheim injection boundary condition was adopted for charge transport equation. After verifying the numerical results by comparing to the analytic solutions using parallel plane electrodes with one carrier system, we extended the result to blade-plane electrodes in 2D xy geometry with three carriers system. Radius of the sharp tip was taken to be 50 ${\mu}m$. When this sharp geometry was solved by utilizing the space discretizing methods, the very sharp tip was found to cause a singularity in electric field and space charge distribution around the tip. To avoid these numerical difficulties in the FEM, finer meshes, a higher order shape function, and artificial diffusion scheme were employed.

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Study on Dynamic Tip-over Analysis of Foldable Electric Wheelchair (접이식 전동휠체어의 동적 전도해석 연구)

  • Jang, Dae-Jin;Kim, Yong-Cheol;Kim, Shin-Ki;Mun, Mu-Sung;Park, Jong-Cheol
    • Journal of rehabilitation welfare engineering & assistive technology
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    • v.10 no.2
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    • pp.133-139
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    • 2016
  • An electric wheelchair is a assistive device to maneuver on the ground. Tip-over of an electric wheelchair is increasing every year. Dynamic stability metric test item in KS P 7176 has not ensured safety of electric wheelchair on the slope. This study presents design the foldable electric wheelchair that can load in the car and analysis of tip-over measurement which is easily computed for electric wheelchair. Wheelchair frame is designed with a four-bar link mechanism for a foldable structure, and seat module, battery and power driving module can be separated. This analysis is performed during a maneuver on the ground by force-moment stability metric. Several elements, center of gravity position, rotational radius and acceleration, were evaluated how to affect stability metric. This stability metric can reduce tip-over of wheelchair and provide a clue to make of dynamic stability test item.

Vortex Cavitation Inception Delay by Attaching a Twisted Thread (Twisted thread에 의한 보텍스 캐비테이션 초생지연)

  • Park, Sang-Il;Lee, Seung-Jae;You, Guek-Sang;Suh, Jung-Chun
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.3
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    • pp.259-264
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    • 2014
  • Tip vortex cavitation (TVC) is important for naval ships and research vessels that require raising the cavitation inception speed to maximum possible values. The concepts for alleviating the tip vortex are summarized by Platzer and Souders (1979), who carried out a thorough literature survey. Active control of TVC involves the injection of a polymer or water from the blade tip. The main effect of such mass injection (both water and polymer solutions) into the vortex core is an increase in the core radius, consequently delaying TVC inception. However, the location of the injection port needs to be selected with great care in order to ensure that the mass injection is effective in delaying TVC inception. In the present study, we propose a semi-active control scheme that is achieved by attaching a thread at the propeller tip. The main idea of a semi-active control is that because of its flexibility, the attached thread can be sucked into the low-pressure region closer to the vortex core center. An experimental study using a scale model was carried out in the cavitation tunnel at the Seoul National University. It was found that a flexible thread can effectively suppress the occurrence of TVC under the design condition for a model propeller.