• Title/Summary/Keyword: thick composites

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Strength Prediction of Thick Composites with Fiber Waviness under Tensile/Compressive Load Using FEA (인장/압축 하중 하에서 FEA를 이용한 굴곡진 보강섬유를 가진 두꺼운 복합재료의 강도예측에 관한 연구)

  • 류근수;전흥재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.129-132
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    • 2001
  • Fiber waviness is one of manufacturing defects encountered frequently in thick composite structures. It affects significantly on the behavior as well as strength of thick composites. The effects of fiber waviness on tensile/compressive nonlinear elastic behavior and strength of thick composite with fiber waviness are studied theoretically and experimentally. FEA(Finite Element Analysis) models are proposed to predict tensile/compressive nonlinear behavior and strength of thick composites. In the FEA models, both material and geometric nonlinearities were incorporated into the model using energy density, iterative mapping and incremental method. Also Tsai-Wu criteria was adopted to predict the strength of thick composites with fiber waviness. Tensile and compressive tests were conducted on the specimens with uniform fiber waviness. It was observed that the degree of fiber waviness in composites significantly affected the nonlinear behavior and strength of the composites

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Nondestructive Evaluation of Fiber Waviness in Thick Composites by Ultrasonics (초음파를 이용한 두꺼운 복합재료의 보강섬유 굴곡 평가)

  • 장필성;전흥재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.258-263
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    • 1999
  • In this study, the numerical and experimental investigations were conducted to understand ultrasonic wave propagation and to evaluate the degree of fiber waviness in thick composites nondestructively. The path, energy and traveling time of insonified wave were predicted by adopting the ray and plane wave theories. In the analysis, the composites were assumed to have continuous fiber with sinusoidal waviness in a matrix and were modeled as stacks of infinitesimally short length off-axis elements with varying fiber orientation along the length direction. From the experiments on the specially fabricated thick composite specimens with various degrees of uniform fiber waviness, the energy distributions of received wave were obtain for the various positions of transmitter. It was observed that the energy of wave was converged to the adjacent peaks of fiber waviness. The location where maximum energy of wave was detected from the experiments showed good agreement with the location obtained from theoretical predictions. Finally, the test procedure was Proposed to evaluate fiber waviness in thick composites by considering the energy of wave and relative distance between transmitter and receiver.

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Stress and Strain Analyses of Thick Composites with Fiber Waviness under Flexural Loading (굽힘 하중 하에서 굴곡진 보강섬유를 가진 두꺼운 복합재료 보의 응력 분포 해석)

  • 이승우;전흥재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.95-100
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    • 1999
  • A FEA(finite element analysis model) was proposed to study stress and strain distributions in thick composites with fiber waviness and initial curvature under flexural loading. Three types of model with initial curvature were considered in this study: flat, concave and concave models. In the analysis, both material and geometrical nonlinearities were incorporated. Four point flexural tests were conducted on the flat specimens to obtain the flexural behavior of thick composites experimentally. It was concluded that the predictions from the models were in good agreement with the experimental results. It was shown that the stress and strain distributions as well as nonlinear flexural behaviors of thick composites were significantly affected by the fiber waviness and initial curvature.

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A STUDY ON BONE STRENGTH AND THE DEGREE OF CONVERSION OF DENTIN BONDING AGENTS (수종 상아질 접착제의 결합강도와 중합률에 관한 연구)

  • Kim, Byung-Hyun;Kwon, Hyuk-Choon
    • Restorative Dentistry and Endodontics
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    • v.23 no.1
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    • pp.68-93
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    • 1998
  • The physical properties of polymer are greatly influenced by the extent to which a resin cures. The presence of un reacted monomer can, have a plasticizing effect on the polymer, thereby altering the physical and mechanical properties of dentin bonding agent (DBA). If the DBA does not polymerize sufficiently, it will leave a weak bonding layer and lead to lower bond strength. The purpose of this study was to evaluate the shear bond strengths(SBS) and the degree of conversion (DC) of 4 commercialy avilable dentin bonding systems which are composed of 2 multi-bottle systems [Scotchbond Multi-Purpose (SMP), AeliteBond(AB)] and 2 onebottle systems [SingleBond(SB), One-Step(OS)]. For shear bond strength measurement, labial surfaces of freshly extracted bovine incisors were ground with # 600 grit SiC paper to expose dentin. Four different groups of samples were formed, with 10 samples. being made for each of the 4 commercial DBA in each group according to the curing sequences of DBA and overlayer thickness of composites: Group I (standard cure and 1mm thick composites) : The DBA was light cured and the composites of 1mm thickness was applied ; Group II (standard cure and 2mm thick composites) : The DBA was light cured and the composites of 2mm thickness was applied; Group III (simultaneous cure and 1mm thick composites) : The DBA was not light-cured and simultaneously cured with composites of 1mm thickness; Group N (simultaneous cure and 2mm thick composites) : The DBA was. not light-cured and simultaneously cured with composites of 2mm thickness. The SBS was measured immediately after the composites was bonded to the bovine dentin using an Instron machine. The DC of the DBA was examined in a thin film under simulated conditions of the experimental groups according to the curing sequences and overlayer thickness of composites in the SBS test. using a Fourier transform Infrared(FTIR) spectrometer. The following results were obtained from SBS tests and DC measurements 1. In SBS tests, the multi-bottle DBA(SMP, AB) had a generally higher bond strength values than the one bottle DBA(SB, OS). In DC measurements, the one bottle DBA(SB, OS) had a significantly higher DC than the multi-bottle DBA(SMP, AB). 2. In all DBAs except OS, there was no significant difference between the bond strength of group I (standard cure and 1mm thick composites) and that of group III (simultaneous cure and 1mm thick composites). SMP, SB in Group I had a significantly higher DC than those in group III, but AB, OS in group I had a significantly lower DC than those in group III 3. All DBAs in Goup II (standard cure and 2mm thick composites) had significantly higher bond strength and DC than those in Group N (simultaneous cure and 2mm thick composites). 4. In all DBAs, there was no significantly different SBS and DC between Group I and Group II, but all DBAs in Group III had significantly higher SBS and DC than those in Group IV.

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Predictions of Nonlinear Behavior and Strength of Thick Composites with Fiber Waviness under Tensile/Compressive Load (굴곡진 보강섬유를 가진 두꺼운 복합재료의 인장/압축 비선형 거동 및 강도예측)

  • 유근수;전흥재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.819-822
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    • 2001
  • Fiber waviness is one of manufacturing defects encountered frequently in thick composite structures. It affects significantly on the behavior as well as strength of thick composites. Thick composites with fiber waviness have two kinds of nonliearity. One is material nonlinearity, and the other is geometrical nonliearity due to fiber waviness. There are only a few studies that have considered both material and geometrical nonlinearities. In this paper, a FEA model was proposed to predict nonlinear behavior and strength of thick composites with fiber waviness.

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Cure Cycle for Thick Glass/Polyester Composites (두꺼운 유리섬유/폴리에스터 복합재료를 위한 경화 사이클)

  • 김형근;오제훈;이대길
    • Composites Research
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    • v.14 no.2
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    • pp.33-42
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    • 2001
  • The cure kinetic equation fur 52-glass/polyester prepreg composites was established through DSC (differential scanning calorimetry). Using the established kinetic equation, the temperature distribution of the thick composite was calculated considering the change of heat transfer resistance due to resin impregnation of bleeder plies used. In order to reduce the overheat during cure of thick glass fiber composites, the cure cycle was modified by introducing the cooling and reheating steps. Then the thick glass composites were cured both by the conventional cycle without any cooling or reheating step and the modified cure cycle. The mechanical properties of the thick composites cured by the both cycles were tested by the short beam shear test and the Barcol hardness test, and then their results were compared.

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Stress and Strain Distribution of Thick Composites with Various Types of Fiber Waviness under Tensile and Compressive Loadings (다양한 형태의 보강섬유 굴곡을 가지는 두꺼운 복합재료의 인장/압축 하중 하에서의 응력/변형률 분포)

  • 신재윤;이승우;전흥재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.97-100
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    • 2000
  • A FEA(finite element analysis) model was proposed to study stress and strain distributions in thick composites with various types of fiber waviness under tensile and compressive loadings. Three types of model were considered in this study: uniform fiber waviness, graded fiber waviness and localized fiber waviness models. In the analysis, both material and geometrical nonlinearities due to fiber waviness were incorporated into the model utilizing energy density and incremental method. The strain distributions of uniform fiber waviness model were strongly influenced whereas the stress distributions were little influenced by fiber waviness. The stress and strain distributions of graded and localized fiber waviness models showed more complex distributions than those of uniform fiber waviness model due to the variation of fiber waviness along the thickness and length directions. It was concluded that the stress and strain distributions of composites with fiber waviness were significantly affected by types of fiber waviness.

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Nonlinear Elastic Analysis of Thick Composites with Fiber Waviness Using a FEA Model (FEA 모델을 이용한 굴곡진 보강섬유를 가진 두꺼운 복합재료의 비선셩 거동에 관한 연구)

  • 이승우;전흥재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.04a
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    • pp.43-47
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    • 1999
  • A FEA model is proposed to study the effects of fiber waviness on tensile/comprssive nonlinear behaviors of thick unidirectional composites. In the analyses both material and geometical nonlinarities are considered. The predicted results from the FEA model are compared with those obtained from the previous analytical model (thin carpet model) Tensile/compressive tests are also conducted on the specimens with various controlled fiber waviness to obtain the nonlinear behaviors of composites experimentally. The predictions from the FEA model show better agreements with the experiments than those from the analytical model.

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Finite thickness and tow phase shift effects on the mechanical behavior of plain weave textile composites (두께와 위상각의 변화가 평직복합재료 미세구조의 거동에 미치는 영향)

  • 우경식
    • Composites Research
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    • v.13 no.1
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    • pp.11-24
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    • 2000
  • In this paper, finite thickness and tow phase effects on the mechanical behavior were studied numerically for plain weave textile composites. Unit cell analysis based on a superposition method was employed to simulate uniaxial tensile loading condition and macro-element post-processor was used to reduce computer resource requirement. The effective moduli and micro-stress distribution were calculated for finite thick plain weave composites with phase shifts. Single layer and infinitely thick configurations were also considered for comparison.

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Studies on Comply-composites bonded with Particleboard and Veneer or Plywood (삭편판과 단판 또는 합판을 구성 접착한 콤플라이 복합재에 관한 연구)

  • Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.18 no.4
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    • pp.86-101
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    • 1990
  • The primary objective of this research was to investigate the strength properties of Comply, a composite panel. fabricated with particle board as core material and veneer or plywood as face and back. 20types of comply composites were manufactured according to the four specific gravity levels(0.5, 0.6, 0.7 or 0.8) of particleboard core and three veneer or two plywood thicknesses for face and back. They were tested and compared with matching particleboard (control) on moisture content. specific gravity, bending properties(MOE, MOR SPL). nail resistance and internal bond strength. The obtained results were summarized as follows: The increasing effect of modulus of elasticity was shown by the increase of face and back veneer or plywood thickness. The modulus of rupture and stress at proportional limit of the comply composites bonded with 3mm thick veneers or 3mm thick plywood face and back were higher than 2mm thick veneer or 2mm thick plywood as face and back. Both of modulus of rupture and stress at proportional limit on bending of Comply were higher than those of control board. Also the modulus of elasticity of Comply showed much higher than that of control board. The nail resistance of Comply, composed of plywood as face and back was higher than that of veneer. The nail resistance of control board was higher than that of Comply at Sp.Gr 0.7 and 0.8 core boards. Internal bond of Comply, composed of 1mm and 2mm thick veneer as face and back was higher than that of 3mm thick veneer. The increasing effect of modulus of elasticity was shown by the increase of shelling ratio in Comply composed of veneer and plywood as face and back. The modulus of rupture was increased by the increment of shellmg ratio in Compiy, composed of plywood as face and back. The modulus of elasticity and modulus of. rupture of comply were higher than those of particleboard(control) in effect of shelling ratio. Therefore it was concluded that the mechanical property values of Comply were clearly greater than those of particleboard(control).

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