• Title/Summary/Keyword: thermoplastic composite

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A Study on the Tensile Fracture Behavior of Glass Fiber Polyethylene Composites (GF/PE 복합재료의 인장파괴거동에 관한 연구)

  • 엄윤성;고성위
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.39 no.2
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    • pp.158-163
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    • 2003
  • Thermosetting matrix composites have disadvantages in terms of moulding time, repairability and manufacturing cost. Thus the high-performance thermoplastic composites to eliminate such disadvantages have been developed so far. As a result of environmental and economical concerns, there is a growing interest in the use of thermoplastic composites. However, since their mechanical properties are very sensitive to the environment such as moisture, temperature etc., those behaviors need to be studied. Particularly the temperature is a very important factor influencing the mechanical behavior of thermoplastic composites. The effect of temperature have not yet been fully quantified. Since engineering applications of reinforced composites necessitate their fracture mechanic characterization, work is in progress to investigate the fracture and related failure behavior. An approach which predicts the tensile strength was perpormed in the tensile test. The main goal of this work is to study the effect of temperature on the result of tensile test with respect to GF/PE composite. The tensile strength and failure mechanisms of GF/PE composites were investigated in the temperature range 6$0^{\circ}C$ to -5$0^{\circ}C$. The tensile strength increased as the fiber volume fraction ratio increased. The tensile strength showed the maximum at -5$0^{\circ}C$, and it tended to decrease as the temperature increased from -5$0^{\circ}C$. The major failure mechanism was classified into the fiber matrix debonding, the fiber pull-out, the delamination and the matrix deformation.

Free Radical Polymerization Algorithm for a Thermoplastic Polymer Matrix : A Molecular Dynamics Study (무정형 열가소성 고분자의 자유 라디칼 중합 분자동역학 시뮬레이션 알고리즘)

  • Jung, Ji-Won;Park, Chan-Wook;Yun, Gun-Jin
    • Composites Research
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    • v.32 no.3
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    • pp.163-169
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    • 2019
  • In this paper, we constructed a molecular dynamics (MD) polymer model of PMMA with 95% of conversion by using dynamic polymerization algorithm of a thermoplastic polymer based on free radical polymerization. In this algorithm, we introduced a united-atom level coarse-grained force field that combines the non-bonded terms from the TraPPE-UA force field and the bonded terms from the PCFF force field to alleviate the computation efforts. The molecular weight distribution and the average molecular weight of the polymer were calculated by investigating each chain generated from the free radical polymerization simulation. The molecular weight of the polymer was controlled by the number of initiator radicals presented in the initial state and molecular weight effect to the density, the glass transition temperature, and the mechanical properties were studied.

Adhesive Strength and Interface Characterization of CF/PEKK Composites with PEEK, PEI Adhesives Using High Temperature oven Welding Process (고온 오븐 접합을 적용한 PEEK, PEI 기반 CF/PEKK 복합재의 접착 강도 및 계면 특성 평가)

  • Park, Seong-Jae;Lee, Kyo-Moon;Park, Soo-Jeong;Kim, Yun-Hae
    • Composites Research
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    • v.35 no.2
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    • pp.86-92
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    • 2022
  • This study was conducted to determine the effect of molecular formation of adhesive on interface characterization of thermoplastic composites. Carbonfiber/polyetherketoneketone (CF/PEKK) thermoplastic composites were fusion bonded and PEEK, PEI adhesive bonded using a high-temperature oven welding process. In addition, lap shear strength test and fracture surface analysis using a digital optical microscope and a scanning electron microscope (SEM), and Fourier transform infrared spectroscopy (FTIR) were performed. As a result, the adhesive bonding method improved adhesion strength with interphase having increased molecular formation of ether groups, ketone groups, and imide groups which mainly constitutes the CF/PEKK and adhesives. Furthermore, it was found that the use of PEEK containing more ether groups and ketone groups forms a more strongly bonded interphase and enhances the adhesive force of the CF/PEKK composites.

A Study on the Improvement of Bending Characteristics of 3D Printed Thermoplastic Structures Reinforced at the Lateral Surface using Continuous Fiber Reinforced Thermosetting Composites (열경화성 연속섬유 복합재를 이용해 외측 보강된 3D 프린팅 열가소성 복합재 구조물의 굽힘 특성 향상에 대한 연구)

  • Baek, Un-Gyeong;Nam, Gibeop;Roh, Jae-Seung;Park, Sung-Eun;Roh, Jeong-U
    • Composites Research
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    • v.34 no.2
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    • pp.136-142
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    • 2021
  • 3D printing technology has the advantage of easy to make various shapes of products without a mold. However, it has a problem such as mechanical properties vary greatly depending on materials and manufacturing conditions. Thus, the need for research of 3D printing technology on ways to reduce manufacturing cost compared to physical properties is increasing. In this study, a 3D printing thermoplastic structure was fabricated using short fiber carbon fiber reinforced nylon filaments. And a method of improving mechanical properties was proposed by reinforcing the outer surface using pultruded continuous fiber-type carbon fiber or glass fiber-reinforced thermosetting composite material. It was confirmed that the bending properties were improved according to the reinforcing position of the stiffener and the type of fiber in the stiffener.

Temperature Effects on Impact Fracture Mechanisms of Glass Fiber/Polypropylene Campsites (유리섬유/폴리프로필렌 복합재료의 충격파괴기구에 대한 온도효과)

  • KOH S. W.;Um Y. S.
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.314-319
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    • 2004
  • Many of researches regarding mechanical properties of composite materials are associated with humid environment and temperature. Especially the temperature is a very important factor influencing the design of thermoplastic composites. However, the effect of temperature on impact behavior of reinforced composites have not yet been fully explored. An approach which predicts critical fracture toughness GIC was performed by the impact test in this work The main goal of this work is to study effects of temperature in the impact test with glass fiber/polypropylene(GF/pp) composites. The critical fracture energy and failure mechanisms of GF/PP composites are investigated in the temperature range of $60^{\circ}C\;to\;-50^{\circ}C$ by impact test. The critical fracture energy shows a maximum at ambient temperature and it tends to decrease as temperature goes up or goes down. Major failure mechanisms can be classified such as fiber matrix debonding, fiber pull-out and/or delamination and matrix deformation.

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Improved of Mechanical Properties and Functionalization of Polycarbonate by Adding Carbon Materials (탄소재료 첨가에 의한 Polycarbonate의 기계적 물성 향상 및 기능화에 관한 연구)

  • Kim, Jeong-Keun;Choi, Sun-Ho;Go, Sun-Ho;Kwac, Lee-Ku;Kang, Sung-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.59-67
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    • 2020
  • Polycarbonate thermoplastic composite materials are anisotropic and exhibit physical properties in the longitudinal direction. Therefore, the physical properties depend on the type and direction of reinforcements. The thermal conductivity, electrical conductivity, and resin impregnation can be controlled by adding carbon nanotubes to polycarbonate resin. However, the carbon fiber used as a reinforcing material is expensive, interfacial adhesion issues occur, and simulation values are different from actual values, making it difficult to perform mathematical analysis. However, carbon nanotubes have advantages such as light weight, rigidity, impact resistance, and reduced number of parts compared to metals. Due to these advantages, it has been applied to various products to reduce weight, improve corrosion resistance, and increase impact durability. As the content of carbon nanotubes or carbon fibers increases, the mechanical properties and antistatic and electromagnetic shielding performance improve. It is expected that the amount of carbon nanotubes or carbon fibers can be optimized and applied to various industrial products.

Braided composite rods: Innovative fibrous materials for geotechnical applications

  • Fangueiro, Raul;Rana, Sohel;Gomes Correia, A.
    • Geomechanics and Engineering
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    • v.5 no.2
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    • pp.87-97
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    • 2013
  • In this paper, a novel fibrous material known as axially reinforced braided composite rods (BCRs) have been developed for reinforcement of soils. These innovative materials consist of an axial reinforcement system, comprised of longitudinally oriented core fibres, which is responsible for mechanical performance and, a braided cover, which gives a ribbed surface texture for better interfacial interactions with soils. BCRs were produced using both thermosetting (unsaturated polyester) and thermoplastic (polypropylene) matrices and synthetic (carbon, glass, HT polyethylene), as well as natural (sisal) core fibres. BCRs were characterized for tensile properties and the influence of core fibres was studied. Moreover, BCRs containing carbon fibre in the core composition were characterized for piezoresistivity and strain sensing properties under flexural deformation. According to the experimental results, the developed braided composites showed tailorable and wide range of mechanical properties, depending on the core fibres and exhibited very good strain sensing behavior.

A Study on the Filament Winding Process Using Thermoplastic Commingled Yarn (Commingled Yarn 을 이용한 열가소성 복합재료의 Filament Winding 공정에 관한 연구)

  • 김선경;김공민;이우일
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.199-210
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    • 2000
  • 복합재료의 성형 공정 중 하나인 Filament Winding 공정에 열가소성 기지재료인 폴리프로필렌(Polypropylene)과 강화섬유인 유리섬유로 이루어진 Commingled Yarn 을 이용한 연구를 수행하였다. 함침 과정을 해석하기 위한 계산모델을 제시하였다. 그리고 위의 모델링을 해석하는 데 필요한 복합재료 내의 온도 분포를 수치해석을 통해 계산하였고 실험을 통해 이를 검증하였다. 온도계산 결과를 함침도 예측에 이용하였다. 모델링을 통해 Filament Winding 공정의 주요 공정 변수를 찾아내었고 제시한 모델을 검증하기 위해 직접 Filament Winding 실험 장치를 제작하여 제품을 생산하고 모델과 비교하였다. 제작된 시편으로부터 함침도를 계산하는 방법을 제시하였다. 그 결과 함침도에 관해서 실험 결과가 모델과 그 경향이 뚜렷이 일치함을 확인하였다.

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Interfacial and Thermal Characteristics of Natural Fiber Composites Reinforced with Henequen Surface-Treated with EBI

  • Pang Yansong;Han Seong Ok;Cho Donghwan;Drzal Lawrence T.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.88-91
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    • 2004
  • In this study, a number of natural fiber henequen reinforced polymer matrix composites were successfully fabricated by means of a compression molding technique using chopped henequen fibers surface-treated with different electron beam irradiation (EBI) dosages, thermoplastic poly(butylene succinate), thermosetting unsaturated polyester and phenolic resins. Their interfacial and thermal characteristics were studied in terms of interfacial shear strength, fracture surface, dynamic mechanical properties, dimensional stability, and thermal stability using single fiber microbonding test, SEM, DMA, TMA, and TGA. The results show that their interfacial and thermal properties significantly depend on the intensity of EBl treatment on the natural fiber surface.

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Development of epoxy resin with modified thermoplastic polymer and application to the carbon fiber composites (개질된 열가소성 고분자를 이용한 에폭시 수지 개발과 탄소섬유 복합재료에의 응용)

  • 이광기;김민영;김원호;안병현;황병선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.237-240
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    • 2002
  • Amino terminated polyetherimide(ATPEI) has been synthesized by bisphthalic anhydride arid m-phenylenediamine, after that characterized by differential scanning calorimetry(DSC), thermogravimetric analyzer(TGA). Fourier transform (FT-IR) spectroscopy and gel permeation chromatography(GPC). ATPEI was blend to improve the toughness of bisphenol-A type epoxy resin which was cured by nadic methyl anhydride(NMA). The fracture toughness and the molphology of the toughened epoxy resin was evaluated. The toughness of ATPEI modified epoxy resin was higher than that of the PEI modified epoxy resin. In addtion, carbon fiber/ATPEI modified epoxy resin composites were fabricated and the mechanical properties of the resulted composites were investigated.

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