• Title/Summary/Keyword: thermo-mechanical treatment

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Investigation of Residual Stress Characteristics of Specimen Fabricated by DED and Quenching Processes Using Thermo-mechanical Analysis (열-기계 연계 해석을 이용한 에너지 제어 용착 및 담금질 공정으로 제작된 시편의 잔류응력 특성 분석)

  • Hwang, An-Jae;Lee, Kwang-Kyu;Ahn, Dong-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.113-122
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    • 2021
  • Complicated residual stress distributions occur in the vicinity of a deposited region via directed energy deposition (DED) process owing to the rapid heating and cooling cycle of the deposited region and the substrate. The residual stress can cause defects and premature failure in the vicinity of the deposited region. Several heat treatment technologies have been extensively researched and applied on the part deposited by the DED process to relieve the residual stress. The aim of this study was to investigate the residual stress characteristics of a specimen fabricated by DED and a quenching process using thermomechanical analyses. A coupled thermomechanical analysis technique was adopted to predict the residual stress distribution in the vicinity of the deposited region subsequent to the quenching step. The results of the finite element (FE) analyses for the deposition and the cooling measures show that the residual stress in the vicinity of the deposited region significantly increases after the completion of the elastic recovery. The results of the FE analyses for the heating and quenching stages further indicate that the residual stress in the vicinity of the deposited region remarkably increases at the initial stage of quenching. In addition, it is observed that the residual stress for quenching is lesser than that after the elastic recovery, irrespective of the deposited material.

X-ray Photoelectron Spectroscopic Analysis of Modified MWCNT and Dynamic Mechanical Properties of E-beam Cured Epoxy Resins with the MWCNT

  • Lee, Young-Seak;Im, Ji-Sun;Yun, Seok-Min;Nho, Young-Chang;Kang, Phil-Hyun;Jin, Hang-Kyo
    • Carbon letters
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    • v.10 no.4
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    • pp.314-319
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    • 2009
  • The surface treatment effects of reinforcement filler were investigated based on the dynamic mechanical properties of mutiwalled carbon nanotubes (MWCNTs)/epoxy composites. The as-received MWCNTs(R-MWCNTs) were chemically modified by direct oxyfluorination method to improve the dispersibility and adhesiveness with epoxy resins in composite system. In order to investigate the induced functional groups on MWCNTs during oxyfluorination, X-ray photoelectron spectroscopy was used. The thermo-mechanical property of MWCNTs/epoxy composite was also measured based on effects of oxyfluorination treatment of MWCNTs. The storage modulus of MWCNTs/epoxy composite was enhanced about 1.27 times through oxyfluorination of MWCNTs fillers at $25^{\circ}C$. The storage modulus of oxyfluorinated MWCNTs (OF73-MWCNTs) reinforced epoxy composite was much higher than that of R-MWCNTs/epoxy composite. It revealed that oxygen content led to the efficient carbon-fluorine covalent bonding during oxyfluorination. These functional groups on surface modified MWCNTs induced by oxyfluorination strikingly made an important role for the reinforced epoxy composite.

Effect of Oxygen Content on Aging Properties of Ti-39Nb-6Zr alloy (Ti-39Nb-6Zr 합금의 산소함량에 따른 시효특성 변화)

  • Han, Chan Byeol;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.2
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    • pp.88-95
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    • 2022
  • Titanium alloy for bio-medical applications have been developed to reduce the toxicity of alloying elements and avoid the stress-shielding effect which is caused by relatively high elastic modulus compared to bone. Ti-39Nb-6Zr (TNZ40) alloy of elastic modulus exhibits around 40 GPa in the case of beta single phase. However, the strength of this alloy is lower than the other types of titanium alloys. Many research found that adding oxygen to beta-titanium alloys is beneficial for improving the strength through solid solution strengthening. In this study, TNZ40 ingots with addition of O were prepared by an arc remelting process (Ti-39Nb-6Zr-0.16O (wt.%), Ti-39Nb-6Zr-0.26O (wt.%)). Thermo-mechanical processing (i.e., heat treatment, cold swaging and aging heat treatment) has been performed under various conditions. Therefore, the aim of this study is to investigate the effect of oxygen content and ω phase formation on microstructure and mechanical properties.

Mechanical deterioration and thermal deformations of high-temperature-treated coal with evaluations by EMR

  • Biao Kong;Sixiang Zhu;Wenrui Zhang;Xiaolei Sun;Wei Lu;Yankun Ma
    • Geomechanics and Engineering
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    • v.32 no.2
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    • pp.233-244
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    • 2023
  • With the increasing amount of resources required by the society development, mining operations go deeper, which raises the requirements of studying the effects of temperature on the physical and mechanical properties of coal and adjacent rock. For now, these effects are yet to be fully revealed. In this paper, a mechanical-electromagnetic radiation (EMR) test system was established to understand the mechanical deterioration characteristics of coal by the effect of thermal treatment and its deformation and fracture characteristics under thermo-mechanical coupling conditions. The mechanical properties of high-temperature-treated coal were analyzed and recorded, based on which, reasons of coal mechanical deterioration as well as the damage parameters were obtained. Changes of the EMR time series under unconstrained conditions were further analyzed before characteristics of EMR signals under different damage conditions were obtained. The evolution process of thermal damage and deformation of coal was then analyzed through the frequency spectrum of EMR. In the end, based on the time-frequency variation characteristics of EMR, a method of determining combustion zones within the underground gasification area and combustion zones' stability level was proposed.

Temperature Dependence of Thermo-Mechanical Properties of Banana Fiber-Reinforced Polyester Composites

  • Shaktawat, Vinodini;Pothan, Laly A.;Saxena, N.S.;Sharma, Kananbala;Sharma, T.P.
    • Advanced Composite Materials
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    • v.17 no.1
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    • pp.89-99
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    • 2008
  • Using a Dynamic Mechanical Analyzer (DMA), mechanical properties like modulus and phase transition temperature of polyester composites of banana fibers (treated and untreated) are measured simultaneously. The shifting of phase transition temperature is observed in some treatments. The performance of the composite depends to a large extent on the adhesion between polymer matrix and the reinforcement. This is often achieved by surface modification of the matrix or the filler. Banana fiber was modified chemically to achieve improved interfacial interaction between the fiber and the polyester matrix. Various silanes and alkalies were used to modify the fiber surface. Chemical modification was found to have a profound effect on the fiber/matrix interaction, which is evident from the values of phase transition temperatures. Of the various chemical treatments, simple alkali treatment with 1% NaOH was found to be the most effective.

Microstructure and Mechanical Properties of Pure Titanium Processed using Friction Stir Welding (순수 타이타늄의 기계적 특성에 미치는 마찰 교반 용접 공정 조건의 영향)

  • Lee, Y.J.;Choi, A.;Lee, S.J.;Fujii, Hidetoshi;Shin, S.E.;Lee, D.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.3
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    • pp.124-130
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    • 2019
  • Friction stir welding is one of the interesting welding methods for titanium and its alloy which proceeds with plastic flow due to thermo-mechanical stirring and friction heat. Solid-state welding can solve severe problems such as high-temperature oxidation, interstitial oxygen diffusion and grain coarsening by liquid-state welding. Dynamic recrystallization and grain refinement can vary significantly with the plunging load and rotational speed of tool during friction stir welding, and suitable process conditions must be optimized to obtain microstructure and better mechanical characteristics. Suitable FSW conditions were 1000 kg of plunging load and 200 rpm of rotational speed and it showed YS 270 MPa, UTS 332.1 MPa, and El 17.3%, which were very similar to those of wrought titanium sheet.

The Characteristics of Microstructure in the Semi-solid State of SKH51 at High Frequency Induction Heating (유도가열에 따른 SKH51의 반응고 미세조직 특성 연구)

  • Lee, Sang Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.3
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    • pp.126-133
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    • 2012
  • Semi-solid forming of the high melting point alloys such as steel is a promising near-net shape forming process for decreasing manufacturing costs and increasing the quality of the final products. This paper presents the microstructure characteristics of SKH51 (high speed tool steel) during heating and holding in the mushy zone between $1233^{\circ}C$ and $1453^{\circ}C$, which has been measured by differential scanning calorimetry (DSC). The results of heating/holding experiments showed that the grain size and the liquid fraction increased gradually with temperature up to $1350^{\circ}C$. The drastic grain growth occurred at heating above $1380^{\circ}C$. The strain-induced melt-activated (SIMA) process has been applied to obtain globular grains in the billet materials. Working by mechanical upsetting and successive heating of SKH51 into the temperatures in the mushy zone resulted in globular grains due to recrystallization and partial melting.

Comparison of Colorless and Transparent Polyimide Films with Various Amine Monomers (다양한 아민 단량체를 이용한 무색 투명 폴리이미드 필름의 특성비교)

  • Kim, Youngmin;Chang, Jin-Hae
    • Applied Chemistry for Engineering
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    • v.23 no.3
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    • pp.266-270
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    • 2012
  • A series of polyimide was prepared by reacting 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA) as the anhydride monomer and 2,2'-bis(trifluoromethyl)benzidine (TFB), 2,2'-bis(3-aminophenyl)hexafluoropropane (BAFP), 2,2'-bis(3- amino- 4-methylphenyl) hexafluoropropane (BAMF), bis(3-aminophenyl)sulfone (APS), p-xylyenediamine (p-XDA), or m-xylyenediamine (m-XDA) as the amine monomer in N,N-dimethylacetamide (DMAc). Colorless and transparent polyimide (PI) films were obtained by casting the poly(amic acid)s (PAAs) solution at various heat treatment temperatures. The thermal properties of the PI films were examined using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and thermomechanical analysis (TMA) and the mechanical properties were investigated using universal tensile machine (UTM), Their optical transparencies were also investigated using ultraviolet-visible (UV-vis.) spectrophotometry and colorimetry. The yellow index (YI) and coefficient of thermal expansion (CTE) values of all PIs were in the range 0.98~2.76 and 25.73~55.23 $ppm/^{\circ}C$, respectively.

Thermal Analysis of Rotary Kiln Incinerator of Municipal Solid Waste (로타리 킬른형 도시 쓰레기 소각로의 전열해석)

  • 박상일;박영재
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.2100-2108
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    • 1991
  • A hear transfer model was developed to calculate the temperature distribution in the rotary kiln incinerator of municipal solid waste. The thermo-gravimetric characteristics of waste and the gas-to-waste heat transfer coefficient were determined by comparing the experimental results and model prediction. With this, heat transfer rates by existing heat transfer mechanisms were calculated to be compared each other. The effects of treatment capacity, calorific value of waste, and flow rate and temperature of combustion air on the temperature distribution in the rotary kiln incinerator were predicted by the model developed in this work.