• Proceedings of the KSME Conference
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• 2007.05b
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• pp.2038-2043
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• 2007

Analysis of the internal state of the blast furnace is needed to predict and control the operating condition. Especially, it is important to develop modeling of blast furnace for predicting cohesive zone because shape of cohesive zone influences on overall operating condition of blast furnace such as gas flow, temperature distribution and chemical reactions. Because many previous blast furnace models assumed cohesive zone to be fixed, they can't evaluate change of cohesive zone shape by operation condition such as PCR, blast condition and production rate. In this study, an axi-symmetric 2-dimensional steady state model is proposed to simulate blast furnace process using the general purpose-simulation code. And Porous media is assumed for the gas flow and the potential flow for the solid flow. Velocity, pressure and temperature distribution for gas and solid are displayed as the simulation results. The cohesive zones are figured in 3 different operating conditions.

• Proceedings of the KSME Conference
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• 2007.05b
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• pp.2518-2523
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• 2007

In this paper, thermo-flow characteristics of an outer-rotor type of a BLDC motor are numerically analyzed using three-dimensional turbulence modeling. In an advance design of BLDC motor, cooling blades and holes are preferred for the enhanced cooling performances. Rotating the blades and holes generates axial air flow passing through stator slots, which cools down stator by forced convection. For the present study, a new design of the BLDC motor has been developed and major design parameters such as the arrangement of cooling holes, the area of cooling holes, and cooling blades and the cooling blade angle, are analyzed for the enhanced convective heat transfer rate. It is found that the convective heat transfer rate of the new BLDC motor model is increased by about 8.1%, compared to that of the reference model.

• Structural Engineering and Mechanics
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• v.39 no.6
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• pp.861-875
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• 2011

The aim of the present article is to study the micropolar thermoelastic interactions in an infinite Kelvin-Voigt type viscoelastic thermally conducting plate. The coupled dynamic thermoelasticity and generalized theories of thermoelasticity, namely, Lord and Shulman's and Green and Lindsay's are employed by assuming the mechanical behaviour as dynamic to study the problem. The model has been simplified by using Helmholtz decomposition technique and the resulting equations have been solved by using variable separable method to obtain the secular equations in isolated mathematical conditions for homogeneous isotropic micropolar thermo-viscoelastic plate for symmetric and skew-symmetric wave modes. The dispersion curves, attenuation coefficients, amplitudes of stresses and temperature distribution for symmetric and skew-symmetric modes are computed numerically and presented graphically for a magnesium crystal.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.04a
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• pp.158-161
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• 2005

The fiber-reinforced composite materials have been advanced for various applications because of its excellent mechanical and electromagnetic properties. On their manufacturing processes, however, thermo-curing inherently produces the undesired thermal deformation mainly from temperature drop from the process temperature to the room temperature, so called spring-back. The spring-back must be removed to keep the precision of designed shape. In this research, the spring-back of {glass fiber / epoxy}+{carbon fiber / epoxy} unsymmetric hybrid composites were predicted using Classical Lamination Theory (CLT), and compared with the experimental data. Additionally, using finite element analysis (ANSYS), the predicted data and experimental data were compared. The predicted values by CLT and ANSYS were well matched with experimental data.

• International Journal of Automotive Technology
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• v.5 no.4
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• pp.297-302
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• 2004

This paper presents the low cycle thermal fatigue of the engine exhaust manifold subject to thermo-mechanical cyclic loading. As a failure of the exhaust manifold is mainly caused by geometric constraints of the less expanded inlet flange and cylinder head, the analysis is based on the exhaust system model with three-dimensional temperature distribution and temperature dependent material properties. The result show that large compressive plastic deformations are generated at an elevated temperature of the exhaust manifold and tensile stresses are remained in several critical zones at a cold condition. From the repetition of these thermal shock cycles, maximum plastic strain range (0.454%) could be estimated by the stabilized stress-strain hysteresis loops. It is used to predict the low cycle thermal fatigue life of the exhaust manifold for the thermal shock test.

• Steel and Composite Structures
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• v.15 no.2
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• pp.221-245
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• 2013

This paper presents an analytical solution to the thermomechanical bending analysis of functionally graded sandwich plates by using a new hyperbolic shear deformation theory in which the stretching effect is included. The modulus of elasticity of plates is assumed to vary according to a power law distribution in terms of the volume fractions of the constituents. The core layer is still homogeneous and made of an isotropic ceramic material. The effects of functionally graded material (FGM) layer thickness, volume fraction index, layer thickness ratio, thickness ratio and aspect ratio on the deflections and stresses of functionally graded sandwich plates are investigated.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1998.04a
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• pp.97-107
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• 1998

Three different kinds of brake discs including two coated brake discs and one steel disc were tested under the same experimental conditions on a reduced scale braking test bench. Braking test bench was specially designed to analyse thermo-mechanical and frictional behaviors of two sizes of brake discs in stop and hold braking modes. And Plasma spray coating technique was used to coat ceramic powder on the discs. In the test four commercial brake pads were coupled with discs. Ceramic coated discs had shown good stability in friction coefficient at high speed and high energy braking conditions. But they caused large pad mass wear loss compared with the steel disc. It was shown that thermal barrier effect in ceramic coated discs adjusted the thermal partition between pad and disc. For a steel disc, it had shown fluctuating friction coefficient at high speed but a fittie pad mass wear loss compared with ceramic coated discs.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.05a
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• pp.40-45
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• 2008

This study describes tensile test results under room and elevated temperatures for AISI 304 stainless steel which is widely used for a airframe structural material. Tensile tests were conducted according to ASTM standards. Reliability analysis was conducted by using normal probability paper to evaluate A and B basis tensile strengths applicable to airframe structural design.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.1154-1158
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• 2003

Finite element analysis of welding processes, which entail phase evolution, heat transfer and deformations, is considered in this paper. Attention focuses on numerical implementation of the thermo-elastic-plastic constitutive equation proposed by Leblond in consideration of the transformation plasticity. Based upon the multiplicative decomposition of deformation gradient, hyperelastic formulation is employed for efficient numerical integration, and the algorithmic consistent moduli for elastic-plastic deformations including transformation plasticity are obtained in the closed form. The convergence behavior of the present implementation is demonstrated via a couple of numerical examples.

• Transactions of Materials Processing
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• v.21 no.6
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• pp.378-383
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• 2012

Laser forming is an advanced process in sheet metal forming in which a laser heat source is used to shape the metal sheet. This is a new manufacturing technique that forms the metal sheet only by a thermal stress. Analyses of the temperature and stress fields are very important to identify the deformation mechanism in laser forming. In this paper, temperature distributions and deformation behaviors of DP980 steel sheets are investigated numerically and experimentally. FE simulations are first conducted to evaluate the response of a square sheet in bending. The effects of process parameters such as laser power and scanning speed are then analyzed numerically and experimentally. It is observed that experimental and numerical results are in good agreement. These results provide a relationship between the line energy and the angles for laser bending of DP980 steel sheets.