• 제목/요약/키워드: thermal stress improvement

검색결과 121건 처리시간 0.03초

Thermal shock behaviors of TiN coatings on Inconel 617 and Silicon wafer substrates with finite element analysis method

  • Lee, Ki-Seuk;Jeon, Seol;Cho, Hyun;Lee, Heesoo
    • 한국결정성장학회지
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    • 제26권2호
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    • pp.67-73
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    • 2016
  • The degradation behaviors of TiN coating layers under thermo-mechanical stress were investigated in terms of comparison of finite element analysis (FEA) and experimental data. The coating specimen was designed to quarter cylinder model, and the pulsed laser ablation was assumed as heat flux condition. The FEA results showed that heat accumulation at the center of the laser-ablated spot occurred and principle stress was concentrated at the lower region of the coating layer. The microstructural observation revealed that surface melting and decrease of the coating thickness occurred in the TiN/Inconel 617 and the interfacial cracks formed in the TiN/Si. The delamination was caused by the mechanical stress from the center to the outside of the ablated spot as the FEA results expected. It was considered that the improvement of the thermal shock resistance was attributed to higher thermal conductivity of Si wafer than that of Inconel 617.

면외 워핑함수를 고려한 보 구조물의 기계 및 열응력 해석 (A Thermal Stress Analysis of Beams with Out-of-Plane Warping)

  • 정용민;김준식
    • 한국전산구조공학회논문집
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    • 제29권3호
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    • pp.229-235
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    • 2016
  • 본 논문에서는 기존에 개발된 생브낭의 원리를 이용한 응력개선방법에 부가적인 면외 워핑함수를 도입하여 후처리함으로써 기계 및 열응력을 개선할 수 있는 방법을 소개하였다. 열응력 예측이 중요한 문제로 다루어지고 있으며, 이에 따라 수많은 보이론들이 개발되어왔다. 일반적으로 고차이론들이 열응력 예측에 유용하다고 알려져 있지만, 자유도가 많아 계산과정이 복잡하다는 단점이 존재한다. 이러한 단점들을 보완하기 위해, 본 연구에서는 계산이 비교적 간단한 고전 보이론의 변위장에 면외 워핑함수를 부가적으로 도입하고 합응력 등가를 통해 후처리함으로써 보 구조물의 열응력을 정확하게 예측할 수 있는 방법을 제시하였다. 그리고 다양한 경계조건을 가지는 수치예제들을 통해 탄성해와 비교함으로써 그 정확도를 검증하고, 면외 워핑함수가 응력개선에 미치는 영향에 대해 분석하였다.

매트기초의 온도균열 제어에 관한 연구 (A Study on the Control of Thermal Crack of the Mat Foundation)

  • 이도범;김효락;박지훈;최일호
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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    • pp.305-308
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    • 2003
  • Recently, a structure has been large and high under the improvement of construction technique. So, mass concrete constructions that a mat foundation thickness of structure is over 80cm have been many. Also, in the reason of high strength of concrete, a matter of thermal crack became an important task to be solved. In this study, we executed temperature and stress analysis of mat foundation. And we evaluated quantitatively about the possibility of thermal crack by using hydration heat analysis program. Because of this analysis technique, we could control skilfully the quality of mat foundation in a construction.

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Thermal Fatigue Life of Underfilled $\mu\textrm$ BGA Solder Joint

  • Kim, H.H.;Han, S.W.;Kim, H.I.;Choi, M.;Shin, Y.E.
    • International Journal of Korean Welding Society
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    • 제4권1호
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    • pp.61-66
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    • 2004
  • In this paper, the effect of underfill packages was investigated by numerical approach and experimental test. Reliability improvement was the main issue in the package technology. BGA, CSP and small-sized packages, have problems due to concentration of the stress in solder joints. One of the latest technologies to overcome is underfill encapsulant. Mainly, it is noticed the effect of the underfill in the packages. The predicted thermal fatigue lifes are performed by Coffin-Manson's equation with ANSYS (v.5.62). Also, thermal cycle test during from 218K to 423K was included. Finally we could find that underfill greatly reduce the concentration stress in solder joint, thus the fatigue life was improved than without underfill.

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플라스틱 IC 패키지 접합부의 수명예측 및 품질향상에 관한 연구 (A Study on the Life Prediction and Quality Improvement of Joint in IC Package)

  • 신영의;김종민
    • Journal of Welding and Joining
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    • 제17권1호
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    • pp.124-132
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    • 1999
  • Thermal fatigue strength of the solder joints is the most critical issue for TSOP(Thin Small Outline Package) because the leads of this package are extremely short and thermal deformation cannot be absorbed by the deflection of the lead. And the TSOP body can be subject to early fatigue failures in thermal cycle environments. This paper was discussed distribution of thermal stresses at near the joint between silicon chip and die pad and investigated their reliability of solder joints of TSOP with 42 alloy clad lead frame on printed circuit board through FEM and 3 different thermal cycling tests. It has been found that the stress concentration around the encapsulated edge structure for internal crack between the silicon chip and Cu alloy die pad. And using 42 alloy clad, The reliability of TSOP body was improved. In case of using 42 alloy clad die pad(t=0.03mm). $$\sigma$_{VMmax}$ is 69Mpa. It is showed that 15% improvement of the strength in the TSOP body in comparison with using Cu alloy die pad $($\sigma$_{VMmax}$=81MPa). In solder joint of TSOP, the maximum equivalent plastic strain and Von Mises stress concentrate on the heel of solder fillet and crack was initiated in it's region and propagated through the interface between lead and solder. Finally, the modified Manson-Coffin equation and relationship of the ratio of $N_{f}$ to nest(η) and cumulative fracture probability(f) with respect to the deviations of the 50% fracture probability life $(N_{f 50%})$ were achieved.

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농약살포자의 방제복 미착용 요인 및 착용감 개선 방안 고찰 (A survey on the reason for low acceptability and proposal for its improvement for protective clothing in pesticide applicators)

  • 유경숙
    • 한국생활과학회지
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    • 제13권5호
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    • pp.777-785
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    • 2004
  • We intend to analyze reasons for low acceptability of protective clothing in pesticide-spraying farmers in Korea, and to use the information for designing new clothing with better acceptability. To understand the attitude of farmers toward wearing protective clothing during spray, a survey was performed on 256 farmers. It is evident that the stress, which is caused by inadequate body temperature regulation, and its accompanying physiological responses are two of the leading factors for the low acceptability of protective clothing. Although the cost of clothing is not an important factor currently, low cost clothing is desirable in the future. Fancy of design is unimportant for new clothing. The results are discussed in conjunction with a desirable research focus for new types of protective clothing. Efforts should be made to ameliorate thermal stress through protective material development and garment design.

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세라믹/금속접합재의 열사이클피로에 따른 접합계면의 잔류응력분포 특성 (Singular Stress Field Analysis and Strength Evaluation in Ceramic/.Metal Joints)

  • 박영철;김현수;허선철;강재욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.709-713
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    • 1996
  • The ceramic has such high qualities as light weight, abrasion resistance, heat resistance compared with metal, but since it is breakable, it can't be used as structural material and it is desirable to joining metal which is full of toughness, but, according as the ceramic/metal joint is executed at high temperature, the joint residual stress develops near the joint sides in the process of cooling the high temperature down to the suitable temperature due to difference of the thermal expansion coefficient between ceramic and metal, and the joint residualstress lowers the fracture strength. In this study, to ensure security and improvement of bending strength, 1 studies on see distribution shape of residual stress according to high thermal cycle, and the influnence of theraml cycle and distribution shape of residual stess on joint-strength.

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다층 PVD 코팅을 이용한 SKD 61다이캐스팅 강의 표면 특성 비교 분석 (Comparative Analysis on the Surface Property of SKD 61 Die-casting Steel Using Multilayer PVD Coating)

  • 김승욱
    • 반도체디스플레이기술학회지
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    • 제20권2호
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    • pp.43-50
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    • 2021
  • The properties of materials which are widely used in industry fields like automobile, shipbuilding, casting, and electronics are strongly needed to have higher surface hardness, lower surface roughness, and higher compressive residual stress. As mentioned above, for the purpose of satisfying three factors, a variety of researches with respect to surface improvement have been actively studied and applied to every industry. SKD61 which is mostly used for die casting process of cold chamber method must meet a countless number of problems which are thermal, mechanical and chemical from highly specific working environment at high temperature over 600℃. Above all, in case of plunger sleeves used for die casting process, thermal fatigue has a bad effect on the surface of an inlet where molten metal is repeatedly injected. On account of it, plunger sleeves cause manufacturers to deteriorate quality of products. Therefore, in this paper, to improve the surface of an inlet of plunger sleeve, multilayer PVD coating using Ti, Cr and Mo is suggested. Furthermore, The surface characteristics such as surface roughness(Rsa, Rsq), surface hardness(HRB, HRC) and residual stress using XRD(X-ray diffractometer) of coated samples and specimens are studied and discussed.

열 충격에 따른 탄소 직물 복합재료의 역학적 특성 평가 (Evaluation of Mechanical Properties of Carbon Fabrics Composite with Thermal Shock)

  • 김재홍;이중호;정경호;강태진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.79-82
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    • 2005
  • In this study, mechanical properties of carbon fabrics composite under the thermal shock cycling were evaluated. Due to the interactions between fiber and polymer matrix, it is reasonable to conclude that both thermal cycles of thermal shock result in improvement of interlaminar shear strength(ILSS) for the longer conditioning time duration. The rise in ILSS may be attributed to the improved adhesion by cryogenic compressive stress and also by the post-curing strengthening effect. However, the flexural and tensile strength were decreased with increasing conditioning time of thermal cycle.

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매트기초의 온도균열에 미치는 시공조건의 영향에 관한 연구 (A Study on the Effect of the Construction Conditions on a Thermal Crack of Mat Foundation)

  • 이도범;김효락;최일호
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2003년도 학술.기술논문 발표회
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    • pp.1-4
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    • 2003
  • Recently, a structure has been larger and higher under the improvement of construction technique. So, a concrete constructions that a mat foundation thickness of structure is over 80cm have been many. Also, because of the reason high strength concrete, the matter of thermal crack have become an important task to be solved absolutely. In a cause a thermal crack occurrence, there used, mixture of concrete, construction and so forth. In this study, we executed temperature and stress analysis of mat foundation to know the effect the construction condition a thermal crack of mat foundation. And we evaluated quantitatively about the occurrence possibility of thermal crack using the hydration heat analysis program. By using of this analysis technique, will can control skilfully the quality of a mat foundation in advance.

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