• Title/Summary/Keyword: thermal softening

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Determination of the Temperature Coefficient of the Constitutive Equation using the Response-Surface Method to Predict the Cutting Force (반응표면법을 이용한 구성방정식의 온도계수 결정과 절삭력 예측)

  • Ku, Byeung-Mun;Kim, Tae-Ho;Park, Jung-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.9-18
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    • 2021
  • The cutting force in a cutting simulation is determined by the cutting conditions, such as cutting speed, feed rate, and depth of cut. The cutting force changes, depending on the material and cutting conditions, and is affected by the heat generated during cutting. The physical properties for predicting the cutting force use constitutive equations as functions of the hardening term, rate-hardening term, and thermal-softening term. To accurately predict the thermal properties, it is necessary to accurately predict the thermal-softening coefficient. In this study, the thermal-softening coefficient was determined, and the cutting force was predicted, using the response-surface method with the cutting conditions and the thermal-softening coefficient as factors.

Flow Softening Behavior during the High Temperature Deformation of AZ31 Mg alloy (AZ31 Mg 합금의 고온 변형 시의 동적 연화 현상)

  • Lee, Byoung-Ho;Reddy, N.S.;Yeom, Jong-Teak;Lee, Chong-Soo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.70-73
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    • 2006
  • In the present study, the flow-softening behavior occurring during high temperature deformation of AZ31 Mg alloy was investigated. Flow softening of AZ31 Mg alloy was attributed to (1) thermal softening by deformation heating and (2) microstructural softening by dynamic recrystallization. Artificial neural networks method was used to derive the accurate amounts of thermal softening by deformation heating. A series of mechanical tests (High temperature compression and load relaxation tests) was conducted at various temperatures ($250^{\circ}C{\sim}500^{\circ}C$) and strain rates ($10^{-4}/s{\sim}100/s$) to formulate the recrystallization kinetics and grain size relation. The effect of DRX kinetics on microstructure evolution (fraction of recrystallization) was evaluated by the unified SRX/DRX (static recrystallization/dynamic recrystallization) approaches

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Process Design for Improving Tool Life in Hot Forging Process (열간 단조 공정에서 금형 수명 향상을 위한 공정 설계)

  • 이현철;김병민;김광호
    • Transactions of Materials Processing
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    • v.12 no.1
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    • pp.18-25
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    • 2003
  • This paper explains the process design for improving tool life in the conventional hot forging process. The thermal load and the thermal softening are happened by contact between the hotter billet and the cooler tools in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool was caused by a high thermal load and long contact time between the tools and the billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. Above all, the main factors which affect die accuracy and tool life we wear and the plastic deformation of a tool. The newly developed techniques for predicting tool life are applied to estimate the production quantity for a spindle component and these techniques can be applied to improve the tool life in hot forging process.

Tool life Evaluation of Hot Forging about Plastic Deformation and Wear (소성변형 및 마멸을 고려한 열간 단조 금형의 수명 평가)

  • 이현철;김동환;김병민
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.163-168
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    • 2002
  • Hot forging is widely used in the manufacturing of industry machine component. The mechanical, thermal load and thermal softening which are happened by the high temperature in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. These are one of the main factors affecting die accuracy and tool life. That is because hot forging process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forging tool by wear and plastic deformation analysis considering tempering parameter has been carried out for automobile component. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

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Effects of tensile softening on the cracking resistance of FRP reinforced concrete under thermal loads

  • Panedpojaman, Pattamad;Pothisiri, Thanyawat
    • Structural Engineering and Mechanics
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    • v.36 no.4
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    • pp.447-461
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    • 2010
  • Fiber reinforced polymer (FRP) bars have been widely used as reinforcement for concrete structures. However, under elevated temperatures, the difference between the transverse coefficients of thermal expansion of FRP rebars and concrete may cause the splitting cracks of the concrete cover. As a result, the bonding of FRP-reinforced concrete may not sustain its function to transfer load between the FRP rebar and the surrounding concrete. The current study investigates the cracking resistance of FRP reinforced concrete against the thermal expansion based on a mechanical model that accounts for the tensile softening behavior of concrete. To evaluate the efficacy of the proposed model, the critical temperature increments at which the splitting failure of the concrete cover occurs and the internal crack radii estimated are compared with the results obtained from the previous studies. Simplified equations for estimating the critical temperature increments and the minimum concrete cover required to prevent concrete splitting failure for a designated temperature increment are also derived for design purpose.

Wear Analysis of Hot Forging Die considering Thermal Softening (열연화 현상을 고려한 열간 단조 금형의 마멸해석)

  • 이진호;김동진;김병민;김호관
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.43-51
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    • 2000
  • The die wear is one of the main factors affecting product accuracy and die life in hot forging process. It is desired to analyze die wear by developing wear prediction method combined with FE-simulatin and experiment. Lots of researches have been done into the wear analysis of cold forging die, and the results of those researches were successful, but there have been little applications to hot forging die giving successful results. That is because hot forging process has many factors influencing die wear, and there was not accurate in-process data. In this research, change of die surface hardness by thermal softening during the lifetime was obtained by experiment, and hardness distribution of cross section was measured. This wear analysis was applied to hot forging die, and gave comparatively good results compared with actual wear profile.

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Kinetic Data for Texture Changes of Foods During Thermal Processing

  • Lee, Seung Hwan
    • Food Engineering Progress
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    • v.21 no.4
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    • pp.303-311
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    • 2017
  • To automate cooking processes, quantitative descriptions are needed on how quality parameters, such as texture change during heating. Understanding mechanical property changes in foods during thermal treatment due to changes in chemical composition or physical structure is important in the context of engineering models and in precise control of quality in general. Texture degradation of food materials has been studied widely and softening kinetic parameters have been reported in many studies. For a better understanding of kinetic parameters, applied kinetic models were investigated, then rate constants at $100^{\circ}C$ and activation energy from previous kinetic studies were compared. The food materials are hardly classified into similar softening kinetics. The range of parameters is wide regardless of food types due to the complexity of food material, different testing methods, sample size, and geometry. Kinetic parameters are essential for optimal process design. For broad and reliable applications, kinetic parameters should be generated by a more consistent manner so that those of foods could be compared or grouped.

The Change of Physical Properties of Epoxy Molding Compound According to the Change of Softening Point of ο-Cresol Novolac Epoxy Resin (올소 크레졸 노볼락 에폭시 수지 연화점 변화에 따른 에폭시 몰딩 컴파운드의 물성 변화)

  • Kim, Hwan Gun;Ryu, Je Hong
    • Journal of the Korean Chemical Society
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    • v.40 no.1
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    • pp.81-86
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    • 1996
  • The physical properties of epoxy molding compound (EMC) according to the change of softening point of epoxy resin have been investigated in order to study the relationship between the properties of o-cresol novolac epoxy resin, which is main component of EMC for semiconductor encapsulation, and EMC. The softening points of used epoxy resin are 65.1 $^{\circ}C$, 72.2 $^{\circ}C$, and 83.0 $^{\circ}C$, respectively. The flexural strength and flexural modulus as mechanical properties were measured, and thermal expansion coefficient, thermal conductivity and glass transition temperature (Tg) as thermal properties, and spiral flow as moldability have been investigated to see the change of physical properties of EMC. The flexural modulus, thermal expansion coefficients in the glass state (${\alpha}_1$), and thermal conductivity of EMC were found to be keep constant value irrespective of the change of softening point, but Tg increased with softening point of epoxy resin, and the spiral flow decreased with that. It can be considered that these phenomena are due to the increase of crosslinking density of EMC according to the increase of softening point. The transition points were found out in the thermal expansion coefficient data in the rubbery state (${\alpha}_2$) and the flexural strength data. These can show the decrease of filler dispersion according to increase of epoxy resin viscosity.

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Numerical Analysis of Responses of a Elasto-plastic Tube under Kerosene-air Mixture Detonation (케로신-공기 혼합물의 비정상연소 모델과 탄소성 관의 동적 거동 수치해석)

  • Lee, Younghun;Gwak, Min-cheol;Yoh, Jai-ick
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.169-172
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    • 2015
  • This paper presents a numerical investigation on kerosene-air mixture detonation and behaviors of thermal elasto-plstic thin metal tube under detonation loading based on multi-material analysis. The detonation loading is modeled by the kerosene-air mixture detonation which is compared with CJ condition and experimental cell size. And the thermal softening effect on elasto-plstic model of metal tube is indicated by different dynamic response of detonation loaded tube in various temperature and tube thickness.

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Evaluation of die life during hot forging process (열간 단조 공정의 금형 수명 평가)

  • 이현철;박태준;고대철;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1051-1055
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    • 1997
  • Hot forging is widely used in the manufacturing of automotive component. The mechanical, thermal load and thermal softening which is happened by the high temperature die in hot forging. Tool life of hot forging decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and workpieces. The service life of tools in hot forging process is to a large extent limited by wear, heat crack, plastic deformation. These are one of the main factors affecting die accuracy and tool life. It is desired to predict tool life by developing life prediction method by FE-simulation. Lots of researches have been done into the life prediction of cold forming die, and the results of those researches were trustworthy, but there have been little applications of hot forming die. That is because hot forming process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forming die by wear analysis and plastic deformation has been carried out. To predict tool life, by experiment of tempering of die, tempering curve was obtained and hardness express a function of main tempering curve.

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