• Title/Summary/Keyword: thermal pyrolysis

Search Result 286, Processing Time 0.027 seconds

Synthesis of Tetrafluoroethylene from the Pyrolysis of Chlorodifluoromethane in the Presence of Steam (과열 수증기를 이용한 클로로디플루오르메탄 열분해 반응에 의한 테트라플루오르에틸렌의 합성)

  • Han, Myungwan;Kim, Beom-Sik;Kim, Chul-Ung;Lee, Jung-Min
    • Applied Chemistry for Engineering
    • /
    • v.10 no.2
    • /
    • pp.190-195
    • /
    • 1999
  • The thermal pyrolysis of chlorodifluoromethane (R22) for producting tetrafluoroethylene (TFE) has been studied using the tubular reactor designed by the authors. The reaction temperature over $600{\sim}850^{\circ}C$, residence time over 0.005~0.6 sec, and steam/R22 ratio 3 to 30 were varied through experiments to analyze the effect of these variables on the conversion of R22 and selectivity for TFE. We have provided the guidelines for the optimal operation and design for the pyrolysis reactor. With increasing the dilution ratio, not only the conversion of R22 but also the selectivity for TFE increase. The optimum range of reaction temperature was $700{\sim}750^{\circ}C$ and the residence time 0.07~0.1 sec. In the kinetic study, first order rate equation was fitted well with the experimental data. This indicates that the main reaction step is a $CF_2$ generation from R22 pyrolysis. The range of activation energy for the rate constant was obtained 44.7~48 kcal/mol.

  • PDF

Effect of Hydrogen Addition on the Conversion of Hydrocarbon Gas to Pyrocarbon Nanoparticles (탄화수소가스 열분해법에 의한 탄소나노입자 생성에 있어서 수소의 영향에 관한 연구)

  • Kim, Soo Hyung
    • Korean Chemical Engineering Research
    • /
    • v.46 no.6
    • /
    • pp.1025-1028
    • /
    • 2008
  • With the assistance of thermal pyrolysis process for hydrocarbon gases, the formation and growth of particulate carbon was systematically investigated as a function of temperature in the gas phase. The yield and average size of pyrocarbon particles were found to increase with increasing pyrolysis temperature. The difference in the yield of carbon particles generated by pyrolizing acetylene and ethylene gas posed a question about the role of hydrogen in the pyrolysis of hydrocarbon gases. In order to reveal the role of hydrogen, controlled amount of hydrogen was added to the acetylene pyrolysis, and then hydrogen addition was observed to suppress the formation and growth of carbon particles. One can control the size of pyrocarbon particles by controlling the hydrogen gas addition.

Study on basic characteristics for utilization of bituminous pyrolysis by-products (인도네시아 역청 열분해 무기 부산물의 활용을 위한 기초 특성 연구)

  • Jang, Jung Hee;Han, Gi Bo;Park, Cheon-Kyu;Jeon, Cheol-Hwan;Kim, Jae-Kon
    • Journal of the Korean Applied Science and Technology
    • /
    • v.34 no.4
    • /
    • pp.892-898
    • /
    • 2017
  • In this study, the basic properties of recoverable gaseous and solid materials were investigated from heavy oil contained in the resources. The basic characteristics of pyrolysis reaction for the conversion of bituminous oil to pyrolysis various temperature were investigated. The characteristics of gas and solid phase byproducts were also investigated with a laboratory scale fixed bed reactor according to various reaction temperature. As a result, it was confirmed that the oil yield was about 17% at $550^{\circ}C$ and $CH_4$, $CaCO_3$ and CaO could be recovered as by-products.

The Effects of Zeolite-Type Catalysts on the Pyrolysis Reaction of PP to Produce Fuel-oil (폴리프로필렌 수지 이용 연료유 생성을 위한 열분해 반응에서 제올라이트계 촉매의 영향)

  • Bak, Young-Cheol;Choi, Joo-Hong;Oh, Se-Hui
    • Korean Chemical Engineering Research
    • /
    • v.50 no.3
    • /
    • pp.442-448
    • /
    • 2012
  • The effects of zeolite-type catalysts addition on the thermal decomposition of the PP resin have been studied in a thermal analyzer, a Pyrolyser GC-mass, and a small batch reactor. The zeolite type catalysts tested were natural zeolite, used FCC catalyst, and ZSM-5. As the results of TGA experiments, the pyrolysis starting temperature for PP varied in the range of $330{\sim}360^{\circ}C$ according to the heating rate. Addition of the zeolite type catalysts in the PP resin increased the pyrolysis rate in the order of used FCC catalyst> natural zeolite> ZSM-5 > PP resin. Adding the used FCC catalyst in the PP reduced most effectively the pyrolysis finishing temperature. In the PY-G.C. mass experiments, addition of zeolite type catalysts decreased the molecular weight of pyrolyzed product. In the batch system experiments, the mixing of used FCC catalyst enhanced best the initial yield of fuel oil, but the final yield of fuel oil was 2% higher in the case of mixing of natural zeolite. Also in the carbon number analysis, used FCC catalyst was the most useful one in this experiments for fuel oil.

Fabrication of Cu-30 vol% SiC Composites by Pressureless Sintering of Polycarbosilane Coated SiC and Cu Powder Mixtures (Polycarbosilane이 코팅된 SiC와 Cu 혼합분말의 상압소결에 의한 Cu-30 vol% SiC 복합재료의 제조)

  • Kim, Yeon Su;Kwon, Na-Yeon;Jeong, Young-Keun;Oh, Sung-Tag
    • Korean Journal of Materials Research
    • /
    • v.26 no.6
    • /
    • pp.337-341
    • /
    • 2016
  • Cu-30 vol% SiC composites with relatively densified microstructure and a sound interface between the Cu and SiC phases were obtained by pressureless sintering of PCS-coated SiC and Cu powders. The coated SiC powders were prepared by thermal curing and pyrolysis of PCS. Thermal curing at $200^{\circ}C$ was performed to fabricate infusible materials prior to pyrolysis. The cured powders were heated treated up to $1600^{\circ}C$ for the pyrolysis process and for the formation of SiC crystals on the surface of the SiC powders. XRD analysis revealed that the main peaks corresponded to the ${\alpha}$-SiC phase; peaks for ${\beta}$-SiC were newly appeared. The formation of ${\beta}$-SiC is explained by the transformation of thermally-cured PCS on the surface of the initial ${\alpha}$-SiC powders. Using powder mixtures of coated SiC powder, hydrogen-reduced Cu-nitrate, and elemental Cu powders, Cu-SiC composites were fabricated by pressureless sintering at $1000^{\circ}C$. Microstructural observation for the sintered composites showed that the powder mixture of PCS-coated SiC and Cu exhibited a relatively dense and homogeneous microstructure. Conversely, large pores and separated interfaces between Cu and SiC were observed in the sintered composite using uncoated SiC powders. These results suggest that Cu-SiC composites with sound microstructure can be prepared using a PCS coated SiC powder mixture.

Study of Manufacturing Process and Properties of C/C Composites with Recycled Carbon Fiber Reinforced Plastics (리싸이클 CFRP 적용 C/C 복합재료 제조 및 특성 연구)

  • Kim, Seyoung;Han, In Sub;Bang, Hyung Joon;Kim, Soo-hyun;Seong, Young-Hoon;Lee, Seul Hee
    • Composites Research
    • /
    • v.35 no.4
    • /
    • pp.242-247
    • /
    • 2022
  • This study has a different direction from the existing technology of applying recycled carbon fiber obtained by recycling waste CFRP to CFRP again. A study was conducted to utilize recycled carbon fiber as a raw material for manufacturing a carbon/carbon (C/C) composite material comprising carbon as a matrix. First, it was attempted to recycle a commonly used epoxy resin composite material through a thermal decomposition process. By applying the newly proposed oxidation-inert atmosphere conversion technology to the pyrolysis process, the residual carbon rate of 1~2% was improved to 19%. Through this, the possibility of manufacturing C/C composite materials utilizing epoxy resin was confirmed. However, in the case of carbon obtained by the oxidation-inert atmosphere controlled pyrolysis process, the degree of oxygen bonding is high, so further improvement studies are needed. In addition, short-fiber C/C composite material specimens were prepared through the crushing and disintegrating processes after thermal decomposition of waste CFRP, and the optimum process conditions were derived through the evaluation of mechanical properties.

A Numerical Study of Heat and Mass Transfer Phenomena for Thermal Protection Material (열보호재료의 열 및 물질전달 현상에 관한 수치해석적 연구)

  • Kim, Jung-Hoon;Kwon, Chang-Oh;Seo, Jeong-Il;Bai, Cheol-Ho;Song, Dong-Joo
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.23 no.9
    • /
    • pp.1201-1212
    • /
    • 1999
  • A numerical analysis is performed to predict the thermal response and ablation rate for charring or non-charring material which is designed to be used as thermal protection system (TPS). The numerical program composed of in-depth energy balance equation and the aerotherm chemical equilibrium (ACE) program. The ACE program calculates various thermochemical state from ablation products. The developed numerical program is verified by comparing the reported results from literature. The sensitivity tests for input parameters are performed. The thermal behavior of ablating material is mainly affected by density of ablating material, convective heat transfer coefficient and recovery enthalpy of flow field.

Thermal Formation of Polycyclic Aromatic Hydrocarbons from Cyclopentadiene (CPD)

  • Kim, Do-Hyong;Kim, Jeong-Kwon;Jang, Seong-Ho;Mulholland, James A.;Ryu, Jae-Yong
    • Environmental Engineering Research
    • /
    • v.12 no.5
    • /
    • pp.211-217
    • /
    • 2007
  • Polycyclic aromatic hydrocarbon growth from cyclopentadiene (CPD) pyrolysis was investigated using a laminar flow reactor operating in a temperature range of 600 to $950^{\circ}c$. Major products from CPD pyrolysis are benzene, indene and naphthalene. Formation of observed products from CPD is explained as follows. Addition of the cyclopentadienyl radical to a CPD $\pi$-bond produces a resonance-stabilized radical, which further reacts by one of three unimolecular channels: intramolecular addition, C-H bond $\beta$-scission, or C-C bond $\beta$-scission. The intramolecular addition pathway produces a 7-norbornenyl radical, which then decomposes to indene. Decomposition by C-H bond $\beta$-scission produces a biaryl intermediate, which then undergoes a ring fusion sequence that has been proposed for dihydrofulvalene-to-naphthalene conversion. In this study, we propose C-C bond $\beta$-scission pathway as an alternative reaction channel to naphthalene from CPD. As preliminary computational analysis, Parametric Method 3 (PM3) molecular calculation suggests that intramolecular addition to form indene is favored at low temperatures and C-C bond $\beta$-scission leading to naphthalene is predominant at high temperatures.

Study on the Development of Solid Fuel of Animal Wastes for Heating of Agricultural Facilities (농업시설 난방을 위한 축산폐기물의 고형 연료화 연구)

  • Lee, G.H.
    • Journal of Biosystems Engineering
    • /
    • v.32 no.5
    • /
    • pp.316-323
    • /
    • 2007
  • This study was carried out to obtain the basic data for the development of the solid fuel with investigating the characteristics of mixtures of animal wastes and wasted coal and supply it as an energy resource to agricultural farms for heating of agricultural facilities. It was investigated for the characteristics of animal wastes (swine waste, swine waste with sawdust, cattle waste), wasted coal, the mixtures of animal wastes and wasted coal with or without mixing seawater. The characteristics of solid fuel according to the mixture ratio of animal wastes and wasted coal were analyzed. The effects of seawater affecting on calorific value and thermal pyrolysis of solid fuels were investigated. The results of this study are as follows: 1) The calorific value was improved with mixing seawater into wasted coal due to chemical reaction. 2) The diverse solid fuels of various calorific values can be made with adjusting the ratio of animal wastes and wasted coal. 3) Animal wastes and wasted coal had each different reaction temperature of thermal pyrolysis and the decreasing rate of weight. 4) The mixture of animal wastes and wasted coal would be ignited easily. Therefore, the solid fuel could be ignited more conveniently when seawater is mixed with it.