• 제목/요약/키워드: thermal processes

검색결과 1,094건 처리시간 0.033초

빠르게 안정화된 레이온직물의 특성에 미치는 초음파세척 및 화학전처리 영향 (Effects of Ultrasonic Cleaning and Chemical Pre-treatment on the Characteristics of Fast-stabilized Rayon Fabrics)

  • 조채욱;조동환
    • 접착 및 계면
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    • 제14권3호
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    • pp.146-159
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    • 2013
  • 본 연구에서는 $350^{\circ}C$에서 4 min 이내로 빠르게 등온 안정화공정을 통해 얻어진 레이온직물의 화학조성, 물리적 특성, X-선 회절 패턴, 열안정성 그리고 직물 형상에 미치는 초음파세척 및 화학전처리의 영향을 조사하였다. 안정화공정 동안 레이온직물에서 발생하는 중량감소와 열수축을 줄이고 안정화반응을 촉진시키기 위하여 안정화공정 전에 레이온직물을 먼저 초음파 세척하고 $NH_4Cl$, $Na_3PO_4$, $H_3PO_4$$ZnCl_2$로 화학전처리 공정을 수행하였다. 결과는 초음파세척 및 화학전처리가 안정화된 레이온직물의 중량감소, 열수축, 미세구조 변화, 탄소함량, 열안정성, 및 직물 형상에 영향을 주었으며, 사용한 안정화시간과 화학전처리제의 종류에 의존하였다.

박막 소자 개발과 보론 확산 시뮬레이터 설계 (Shallow Junction Device Formation and the Design of Boron Diffusion Simulator)

  • 한명석;박성종;김재영
    • 대한공업교육학회지
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    • 제33권1호
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    • pp.249-264
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    • 2008
  • 본 연구에서는 저 에너지 이온 주입과 이중 열처리를 통하여 박막 $p^+-n$ 접합을 형성하였고, 보론 확산 모델을 가지고 새로운 시뮬레이터를 설계하여 이온 주입과 열처리 후의 보론 분포를 재현하였다. $BF_2$ 이온을 가지고 실리콘 기판에 저 에너지 이온 주입을 하였고, 이후 RTA(Rapid Thermal Annealing)와 FA(Furnace Annealing)를 통하여 열처리 과정을 수행하였다. 시뮬레이션을 위한 확산 모델은 점결함의 생성과 재결합, BI 쌍의 생성, 보론의 활성화와 침전 현상 등을 고려하였다. FA+RTA 열처리가 RTA+FA 보다 면저항 측면의 접합 특성에서 우수한 결과를 나타내었고, 시뮬레이터에서도 동일한 결과를 나타내었다. 따라서 본 연구를 통하여 박막접합을 형성할 때 열적 효율성을 고려하면 제안된 확산 시뮬레이터와 FA+RTA 공정 방법의 유용성을 기대할 수 있다.

MULTI-SCALE MODELING AND ANALYSIS OF CONVECTIVE BOILING: TOWARDS THE PREDICTION OF CHF IN ROD BUNDLES

  • Niceno, B.;Sato, Y.;Badillo, A.;Andreani, M.
    • Nuclear Engineering and Technology
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    • 제42권6호
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    • pp.620-635
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    • 2010
  • In this paper we describe current activities on the project Multi-Scale Modeling and Analysis of convective boiling (MSMA), conducted jointly by the Paul Scherrer Institute (PSI) and the Swiss Nuclear Utilities (Swissnuclear). The long-term aim of the MSMA project is to formulate improved closure laws for Computational Fluid Dynamics (CFD) simulations for prediction of convective boiling and eventually of the Critical Heat Flux (CHF). As boiling is controlled by the competition of numerous phenomena at various length and time scales, a multi-scale approach is employed to tackle the problem at different scales. In the MSMA project, the scales on which we focus range from the CFD scale (macro-scale), bubble size scale (meso-scale), liquid micro-layer and triple interline scale (micro-scale), and molecular scale (nano-scale). The current focus of the project is on micro- and meso-scales modeling. The numerical framework comprises a highly efficient, parallel DNS solver, the PSI-BOIL code. The code has incorporated an Immersed Boundary Method (IBM) to tackle complex geometries. For simulation of meso-scales (bubbles), we use the Constrained Interpolation Profile method: Conservative Semi-Lagrangian $2^{nd}$ order (CIP-CSL2). The phase change is described either by applying conventional jump conditions at the interface, or by using the Phase Field (PF) approach. In this work, we present selected results for flows in complex geometry using the IBM, selected bubbly flow simulations using the CIP-CSL2 method and results for phase change using the PF approach. In the subsequent stage of the project, the importance of effects of nano-scale processes on the global boiling heat transfer will be evaluated. To validate the models, more experimental information will be needed in the future, so it is expected that the MSMA project will become the seed for a long-term, combined theoretical and experimental program.

반도체 공정 칠러 장비의 히터 접속부 전기배선에 대한 열적 특성 분석 (Analysis of Thermal Characteristic for Wiring at Heater Connector of Semiconductor Chiller Equipment)

  • 김규빈;김두현;김성철
    • 한국안전학회지
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    • 제38권3호
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    • pp.27-34
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    • 2023
  • With the technological development of the semiconductor industry, the roles of electrical and thermal energy supply and control of semiconductor equipment in ultrafine processes have become very important. However, instances of electrical fires in the chiller heater, which is used for cooling in the semiconductor manufacturing process, are increasing. A fire occurs in combustibles due to high heat at the connection part of the chiller heater, that is, when the number of electrical wires in the connection part is reduced or when the wires are completely disconnected. In this study, the temperature characteristics were compared and analyzed through experiments and 3D simulations. The number of electrical wires, which is the connection part of the chiller heater, was reduced by 90%, 50%, 30%, 10%, and 5%, and the wires were completely disconnected. When the number of electrical wires was reduced by 5%, heat of up to 80℃ was generated, which is a relatively high temperature but insufficient to cause a fire in combustibles. Complete disconnection occurred due to the vibration of the motor and other components, and sparks and arcs were generated, resulting in a rapid increase in temperature to up to 680℃. When completely disconnected, the temperature increase was sufficient to cause a fire in the combustibles covering the terminal block. Therefore, in this study, the causes of electrical fires in chiller heaters were investigated and preventive measures were proposed by analyzing abnormal signals and thermal characteristics caused by the electrical wiring being reduced and completely disconnected.

다중 냉각유로가 적용된 수랭식 군사용 대면적 안테나의 열성능 예측 기술 (Development of Thermal Performance Prediction for Large Planar Military Antenna with Multi-Cooling Channels)

  • 이예륜;장성욱;최필경;곽노진;박준정
    • 한국군사과학기술학회지
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    • 제27권1호
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    • pp.43-50
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    • 2024
  • Large planar military antenna boasts a range of electrical components, including TRA(Transmit-Receive Assembly), signal processors, etc. which engage in computations and calculations. These processes generate a significant amount of heat, leading to unforeseen consequences for the equipment. To mitigate these adverse effects, it's imperative to implement a cooling system that can effectively reduce heat-related issues. Given the antenna's intricate nature and the multitude of components it houses, a two-step estimation process is necessary. The first step involves a comprehensive model calculation to determine the total flow characteristics, while the second step entails a thermal analysis of individual TRA set. In this study, we depicted an antenna set using simplified 3D models of its components, considering their material and thermal properties. The sequential analysis process facilitated the calculation of branched flow rates, providing insights into the individual TRA. This approach also allowed us to design a cooling system for the TRA set, assessing its thermal stability in high-temperature environments. To ensure the optimal performance of TRA, breaking down the analysis into stages based on the cooling system's structure can assist operators in predicting numerical results more effectively.

반도체 폐가스 처리용 열분해반응기의 입구형상이 열유동 특성에 미치는 영향에 관한 수치해석 연구 (Effect of Inlet Shape on Thermal Flow Characteristics for Waste Gas in a Thermal Decomposition Reactor of Scrubber System)

  • 윤종혁;김영배;송형운
    • 공업화학
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    • 제29권5호
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    • pp.510-518
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    • 2018
  • 최근에 반도체 산업의 지속적인 발전에 따라 반도체 생산공정에서 발생하는 다양한 오염가스를 처리하는 기술에 대한 관심도 늘어나고 있다. 이처럼 반도체 공정 후 배출되는 폐가스를 제거하는 장치 중의 하나로서 다양한 종류의 스크러버 시스템이 사용되고 있다. 이러한 스크러버 시스템 내 열분해반응기 성능은 폐가스 내 오염원 제거효율과 전반적인 운전안정성에 영향을 미치기 때문에 열분해 반응기의 효율적인 설계가 매우 중요하다. 본 연구에서는 수치해석 방법을 기반으로 반응기 내 폐가스의 열유동 특성을 파악하고자 하였다. 해석기법을 검증하기 위해 온도분포에 대한 해석결과를 실험결과와 비교하였다. 온도결과에 대한 해석과 실험은 약 1.27~2.25% 수준의 낮은 오차를 보였으며 이를 통해 해석결과의 타당성을 확보하였다. 검증된 해석기법을 이용하여, 기존 반응기의 성능개선을 위한 설계 가이드라인을 제시하기 위해 폐가스 형상 변화에 따른 해석을 수행하여 기존모델 및 수정모델에서 폐가스의 거동특성을 비교분석하였다. 본 연구에서 수행한 결과는 다양한 스크러버 시스템 내 열유동 특성을 분석하는데 기초자료로 활용될 수 있을 것으로 기대한다.

Development of Automated Analysis System for Model Plane Engine Using Fuzzy Knowledge Processing

  • Lee, Joon-Seong;Lee, Shin-Pyo
    • 한국지능시스템학회논문지
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    • 제12권2호
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    • pp.171-176
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    • 2002
  • This paper describes a new automated analysis system for model plane engine. An automatic finite element (FE) mesh generation technique, which is based on the fuzzy knowledge processing and computational geometry technique, is incorporated into the system, together with one of commercial FE analysis codes, ANSYS, and one of commercial solid modelers, Designbase, The system allows a geometry model of concern to be automatically converted to different FE models, depending on physical phenomena of plane engine to be analyzed, i.e. deformation analysis, thermal analysis and so on. The FE models are then automatically analyzed by the FE analysis code. Among a whole process of analysis, the definition of a geometry model, the designation of local node patterns, the assignment of material properties and boundary conditions onto the geometry model are only the interactive processes to be done by a user. The interactive operations can be processed in a few minutes. The other processes which are time consuming and labour-intensive in conventional CAE systems are fully automatically performed in a personal computer environment. The proposed analysis system is successfully applied to evaluate a model plane entwine.

초고압 시스템을 이용한 생물 산업의 적용 (Application of Biological industry using High Hydrostatic Pressure (HHP) system)

  • 이광진;최선도
    • KSBB Journal
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    • 제23권5호
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    • pp.362-368
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    • 2008
  • 본고에서는 초고압 시스템 (High hydrostatic pressure (HHP))의 특성, 종류, 응용을 예로 들어 설명하였다. 초고압 기술은 식품의 살균, 식품 보존기간연장, 유효성분의 추출 등에 선택적으로 적합하게 적용하여 생물산업공정에 효율적으로 응용 할 수 있다. 초고압 시스템을 효율적으로 적용하기 위한 최적조건을 선정하는 것은 많은 조업 변수에 대한 고려를 해야 하는 힘든 작업이다. 따라서 하드웨어에 대한 기초 실험과 예비 생산을 통하여 공정에 대한 모사를 검증하고 생산 효율을 증가시킬 수 있다. 또한 초고압 시스템의 중요성이 증가함에 따라 고성능 및 사용이 더욱 편리한 시스템이 나타날 것이며, 많은 영역의 바이오산업에서 필수적으로 이용될 것이다.

저온 공정에 의한 a-Si:H/c-Si 이종접합 태양전지 제조 및 동작특성 분석 (Process and Performance Analysis of a-Si:H/c-Si Hetero-junction Solar Sells Prepared by Low Temperature Processes)

  • 임충현;이정철;전상원;김상균;김석기;김동섭;양수미;강희복;이보영;송진수;윤경훈
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2005년도 춘계학술대회
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    • pp.196-200
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    • 2005
  • In this work, we investigated simple Aㅣ/TCO/a-Si:H(n)/c-Si(p)/Al hetero-junction solar cells prepared by low temperature processes, unlike conventional thermal diffused c-Si solar cells. a-Si:H/c-Si hetero-junction solar cells are processed by low temperature deposition of n-type hydrogenated amorphous silicon (a-Si:H) films by plasma-enhanced chemical vapor deposition on textured and flat p-type silicon substrate. A detailed investigation was carried out to acquire optimization and compatibility of amorphous layer, TCO (ZnO:Al) layer depositions by changing the plasma process parameters. As front TCO and back contact, ZnO:Al and AI were deposited by rf magnetron sputtering and e-beam evaporation, respectively. The photovoltaic conversion efficiency under AMI.5 and the quantum efficiency on $1cm^2$ sample have been reported. An efficiency of $12.5\%$ is achieved on hetero-structure solar cells based on p-type crystalline silicon.

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가스 메탈 아크 용접에서 단락현상 모델링 및 스패터 감소를 위한 전류파형 선정에 관한 연구 (A Study on Modeling of Short-Circuliting Phenomena and Selection of Current Waveform for Reduction of Spatter in GMAW)

  • 황주호;문형순;나석주;한광수
    • Journal of Welding and Joining
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    • 제14권1호
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    • pp.57-67
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    • 1996
  • With an expansion in automation of welding processes, emphasis has been shifted from other welding processes to the GMA welding. However, there is a problem with this process that the spatter occurs very frequently. In GMA welding, there are several types in the way of metal transfer from the electrode wire to the weld pool, which have a close relatonship with the spatter genetration. This study was concerned with the spatter occurring in the short-circuiting transfer. In welding with short-circuiting, the electromagnetic force formed by the welding current facilitatics the rupture of the metal bridge between the wire and workpiece and ensures the normal process of the welding process. However, the spatter can be genetrated from the droplet because of the upward magnetic force, when the droplet contacts with the weld pool. The passage of current through the bridge results in the accumulation of the thermal energy, which causes the bridge to explode in the final stage of short-circuiting, thus forming the spatter. Based on the above phenomena in conjunction with other experimental results published, the physical phenomenon related with the occurrence of spatter was modeled and the current waveform was investigated to reduce the spatter. Finally, the fuzzy rule based method was proposed to predict the time of short-circuiting and arcing in the metal transfer.

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