• Title/Summary/Keyword: thermal impact

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Structural Capability Evaluation of the Conventional and Pilot Type Valves for LNG/LNG-FPSO Ships (LNG/LNG-FPSO 선박용 컨벤셔널 및 파일럿 타입 밸브의 구조성능평가)

  • Hwang, Dong Wook;Kim, Sung Jin;Bae, Jun Ho;Jung, Sung Yuen;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1331-1339
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    • 2012
  • Safety valve used in LNG/LNG-FPSO ships is a high value valve, and it plays an important role in maintaining a fixed level of pressure by emitting LNG gas out of pipes in LNG piping system under the cryogenic and high-pressure condition when the pressure of the system connected with the LNG storage tank and pipes reaches over the set pressure. The structural stability is required for the inner pressure and thermal load because of the cryogenic and high-pressure condition, and a reliability of the safety valve is necessary for impact and deformation by opening the valve. But, the safety valve, which plays a key role for a safety of the transport and storage system, is depended on imports for over 90%, and in domestic production, the design of the valve is performed on the basis of experiences of the works without quantitative analysis for the inner operation characteristics and structural stability of the valve. In this study, impact velocity is calculated by theoretical analysis for obtaining the structural stability of the guide according to the impact load by opening the valve. The shape of the guide and the diaphragm for satisfying the structural stability are suggested and verified by using a thermal-structural analysis.

FUNDAMENTAL UNDERSTANDING OF CRACKING AND BULGING IN COKE DRUMS

  • Penso, Jorge;Tsai, Chon
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.675-680
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    • 2002
  • Cracking and bulging in welded and internally lined pressure vessels that work in thermal-mechanical cycling service have been well known problems in the petrochemical, power and nuclear industries. However, published literature and industry surveys show that similar problems have been occurring during the last 50 years. A better understanding of the causes of cracking and bulging causes is needed to improve the reliability of these pressure vessels. This study attempts to add information required for increasing the knowledge and fundamental understanding required. Typical examples of this problem are the coke drums in the delayed coking units refinery process. This case was selected for experimental work, field study and results comparison. Delayed coking units are among the refinery units that have higher economical yields. To shut down these units represents a high negative economical impact in refinery operations. Also, the maintenance costs associated with repairs are commonly very high. Cracking and bulging occurrences in the coke drums, most often at the weld areas, characterize the history of the operation of delayed coking units. To design and operate more robust coke drums with fewer problems, an improved metallurgical understanding of the cracking and bulging mechanisms is required. A methodology that is based field experience revision and metallurgical analyses for the screening of the most important variables, and subsequent finite element analyses to verify hypotheses and to rank the variables according to their impact on the coke drum lives has been developed. This indicated approach provides useful information for increasing coke drum reliability. The results of this work not only order the most important variables according to their impact in the life of the vessels, but also permit estimation of the life spans of coke drums. In conclusion, the current work shows that coke drums may fail as a combination of thermal fatigue and other degradation mechanisms such as: corrosion at high and low temperatures, detrimental metallurgical transformations and plastic deformation. It was also found that FEA is a very valuable tool for understanding cracking and bulging mechanisms in these services and for ranking the design, fabrication, operation and maintenance variables that affect coke drum reliability.

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Fabrication Process and Impact Characteristic Analysis of Metal Matrix Composite for Electronic Packaging Application (전자패키징용 금속복합재료의 제조공정 해석 및 충격특성평가)

  • 정성욱;정창규;남현욱;한경섭
    • Composites Research
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    • v.15 no.1
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    • pp.32-40
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    • 2002
  • This study developed fabrication process of $SiC_p/Al$ metal matrix composites as electronic packaging materials by squeeze casting method. The $SiC_p$ preform were fabricated in newly designed preform mold using about 0.8 % of inorganic binder(SiO$_2$) and 5 vol.% of $Al_2O_3$fiber. To infiltrate the molten metal into the preform, fabrication condition such as the temperature and the pressure were selected. Applying the fabrication conditions, heat transfer analysis were preformed using finite element method and thus analyzed the temperature distribution and cooling characteristic during the squeeze casting. For the fabricated composites, impact toughness and thermal expansion coefficient were measured. The metal matrix composites developed in this study have 0.2~0.3 J impact toughness, $8~10 ppm/^{\circ}C$ thermal expansion coefficient and $2.9~3.0g/cm^3$density which is appropriate properties for electronic packaging application.

Analysis of the Flow Field of Carrier-Based Aircraft Exhaust Jets Impact on the Flight Deck

  • Yue, Kuizhi;Sun, Yicheng;Liu, Hu;Guo, Weigang
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.1
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    • pp.1-7
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    • 2015
  • In order to provide some references for suitability of carrier-based aircrafts, this paper studies the flow field of exhaust jets and its impact on the flight deck. The geometrical models of aircraft carrier and carrier-based aircrafts are firstly built, on which unstructured tetrahedral meshes are generated for numerical analysis. Then, this paper simulates the flow field of exhaust jets to evaluate its impact on the Jet Blast Deflector (JBD) and the flight deck, when four carrier-based aircrafts are ready to start off in the bow. The standard k-${\varepsilon}$ equations, three-dimension N-S equations and the Computational Fluid Dynamics (CFD) theory are used in the analysis process. To solve the equations, the thermal coupling of the wind and the jet flow are also considered. The velocity and temperature distributions are provided with the simulation of the CFD software, FLUENT. The results indicate that: (1) this analytical method can be used to simulate aerodynamic problems with complex geometrical models, and the results are of high reliability; (2) the safety working area, the installation scheme of the JBD and the arrangement of the take-off position can be optimized through analysis.

Finite Element Anmllysis of Adiabatic Shear Band (단열 전단 밴드의 유한요소 해석)

  • 유요한;전기영;정동택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1519-1529
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    • 1992
  • A stepped specimen which is subjected to step loading is modeled to study the initiation and growth of adiabatic shear band using explicit time integration finite element code. The material model for specimen includes effects of thermal softening, strain hardening and strain rate hardening. Various mesh sizes are tested to check whether they are small enough to model highly localized discontinuous phenomena reasonably well. It is shown that the number of adiabatic shear band depends on impact velocity and it is also shown that the initiation and growth of adiabatic shear band inversely depends on prescribed velocity at the top of specimen.

The Analysis of Thermal Conductivity and Basic Quality Performances of Decoration Wood-based Flooring Board Laminated with PVC Surface Decoration Materials (PVC 표면치장재를 적층한 치장목질마루판의 열특성 및 기초 품질성능 분석)

  • Park, Cheul-Woo
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.1
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    • pp.53-60
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    • 2018
  • For test on flooring board laminated with PVC decoration materials in order to replace the current surface materials such as HPL in decoration wood-based flooring board. the Results of comparison and analysis are as follows: For thermal conductivity, flooring board decorated with PVC did not show huge differences when temperature was rising and lowering compared to the flooring materials laminated with the existing HPL surface materials. It seems the most meaningful results for using it as indoor flooring materials. That is, in Korea where there is the culture focusing on ondol heating, use amount of heat energy and efficiency of flooring materials are very important and sensitive issues, involving immediately with household economy of final consumers, and it might be a criteria to judge basic performances required as flooring materials. As a result of the analysis on mandatory durability test items such as abrasion resistance, absorption width expansion rate, impact resistance, surface hardness, and impact absorption for flooring materials, compared to flooring board laminated with general HPL surface decoration materials, decoration wood-based flooring board laminated with PVC surface decoration materials which is higher abrasion resistance with smaller transformation and has better durability and impact absorption of the surface, is available for actual application as indoor flooring board, and for replacing surface decoration materials impregnated with heat-hardened resion such as HPL.

An Experimental Study on Structural Safety Assesment of Wet Type Floor Heating System with Insulation (완충재 적용에 따른 습식온돌의 구조안전성 평가를 위한 실험연구)

  • Ahn, Jae-Won;Jun, Myoung-Hoon;Lee, Bum-Sik;Lee, Do-Heun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.287-290
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    • 2005
  • Housing is demanded to convert simple dwelling space into delightful one by improving of standard of living by economic development It is interested in the impact noise of the apartment housing that is revised to housing construction criteria at 29 March 2005 and then regulated the level of floor impact noise by the rule. The plan, which is actively investigated by counterplan for the reduction of impact noise, is application of sound insulation. In generally, first target by using insulation is the reduction of floor thermal transmittance in floor heating system of apartment housing. It is recently proposed soft materials that reduce the impact noise. However, it is a fact that the application of soft sound insulation includes some problem about structural performance. In this study, we made wet-heating specimen with various sound insulations, and carried out structralexperiment for evaluating the structural safety of it.

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Simulation of Turbid Water According to Watershed Runoff and Withdrawal Type in a Constructing Reservoir (건설 예정인 댐에서 유역유출과 취수형태에 따른 탁수의 거동 예측)

  • Park, Jae-Chung;Choi, Jae-Hun;Song, Young-Il;Yu, Kyung-Mi;Kang, Bo-Seung;Song, Sang-Jin
    • Journal of Environmental Impact Assessment
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    • v.19 no.3
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    • pp.247-257
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    • 2010
  • Watershed runoff and turbid water dynamics were simulated in the Youngju Dam, being constructed. The runoff flow and suspended solids were simulated and then thermal stratification and turbid water current in the reservoir were predicted by HSPF and CE-QUAL-W2 model, respectively. Considering selective withdrawal, we hypothesized 3 withdrawal types from the dam, i.e. surface layer, middle layer and the lowest layer. The maximum concentration of SS was 400mg/L in reservoir and it was decreased by the withdrawal. The inflowed turbid water fell to 30 NTU after 12 days regardless of the withdrawal types, but the surface layer withdrawal was a better type at turbid water discharge than the others. In current environmental impact assessment(EIA), we concluded that runoff and reservoir water quality predicted by HSPF and CE-QUAL-W2 was desirable, and appropriate parameters were selected by continous monitoring after EIA.

Finite element analysis of eccentric loading in high-velocity impact forging (고속 타격단조시 발생되는 편심부하의 유한요소해석)

  • Yoo, Yo-Han;Yang, Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1589-1597
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    • 1997
  • The high-velocity impact forging process with eccentric loading condition is analyzed using the explicit time integration finite element method. In order to consider the strain hardening, strain rate hardening and thermal softening effects, which are frequently observed in high-velocity deformation phenomena, the Johnson-Cook constitutive model is applied to model the workpiece. It is assumed that the material response of the dies is elastic in the study. As a result of the eccentric loading simulation, it is found that the increase of the eccentric ratio and the allowable tilting angle cause the decrease of the maximum forging load and the blow efficiency, and it is also found that the forging load and the blow efficiency generated in the high-velocity impact forging process with three-dimensional geometry can be obtained efficiently.

A Study on the 43$0^{\circ}C$ Degradation Behavior of Cast Stainless Steel(CF8M)(I);Evaluation of Degradation mechanism, Static and Fatigue Strength (주조 스테인리스강 CF8M의 43$0^{\circ}C$ 열화거동에 관한 연구(I);열화기구.정적 및 피로강도평가)

  • Gwon, Jae-Do;Park, Jung-Cheol;Lee, Yong-Seon;Lee, U-Ho;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.1910-1916
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    • 2000
  • The five classes of the thermally aged CF8M specimen are prepared using an artificially accelerated aging method. Namely, after the specimens are held for 100, 300, 900, 1800, and 3600hrs at 430$^{\circ}C$ respectively, the specimens are water-cooled to room temperature. The impact energy variations are measures for both the aged and virgin specimens through the Charpy impact tests in addition to the microstructure observation, tensile, hardness and fatigue crack growth tests. From the present investigation the following results are obtained : 1) The difference among the thermally degraded specimens can be distinguished through their microstructures, 2) Hardness and tensile strength are increased to 300hrs, degradation specimen, while elongation and reduction area are decreased to 3600hrs degradation specimen, and impact energy is decreased to 1800hrs degradation specimen, 3) The FCG rates for thermally degraded specimens are larger than that of the virgin specimen.