• Title/Summary/Keyword: the strain at maximum stress

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The performance effect of shroud split for turbopump turbine rotor (터보펌프 터빈 로터의 슈라우드 스플릿이 성능에 미치는 영향)

  • Lee, Hang-Gi;Jung, Eun-Hwan;Yoon, Suk-Hwan;Park, Pyun-Gu;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.117-122
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    • 2012
  • A blisk with rotor shroud is usually adopted in LRE turbine to maximize its performance. However it experiences severe thermal load and resulting damage during engine stating and stop. Shroud splitting is devised to relieve thermal stress on the turbine rotor. Structural analysis confirmed the reduction of plastic strain at the blade hub and tip. However, split gap at the rotor shroud entails additional tip leakage and results performance degradation. In order to assess the effect of shroud split on the turbine performance, tests have been performed for various settings of shroud split. For the maximum number of shroud splitting, measured efficiency reduction ratio was 2.65% to the value of original shape rotor.

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Structural Analysis of S-cam Brake Shoe for Commercial Vehicle by FEM (FEM을 이용한 상용차용 S-cam 브레이크슈의 구조해석)

  • Suh, Chang-Min;Jee, Hyun-Chul
    • Journal of Ocean Engineering and Technology
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    • v.23 no.4
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    • pp.69-77
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    • 2009
  • Structural analysis of a brake shoe for commercial vehicle was performed using finite element method. Since the strength of a brake shoe is affected by the magnitude and distribution shape of the contact pressure with the drum, the contact pressure between the shoe friction material and drum was calculated using a 2-Dimensional non-linear contact analysis in a state. And the brake was actuated by input air pressure and the drum of it was calculated both stationary and dynamic based on forced torque applied to the drum during the static state analysis. The results of the above analysis were then used as the load boundary conditions for a 3-Dimensional shoe model analysis to determine the maximum strain on the shoes. In the analysis model, the values of tensile test were used for the material properties of the brake shoes and drum, while the values of compression test were used for the friction material. We assumed it as linear variation, even though the properties of friction material were actually non-linear. The experiments were carried out under the same analysis conditions used for fatigue test and under the same brake system which equipped with a brake drum based on the actual axle state in a vehicle. The strains were measured at the same locations where the analysis was performed on the shoes. The obtained results of the experiment matched well with those from the analysis. Consequently, the model used in this study was able to determine the stress at the maximum air pressure at the braking system, thereby a modified shoe model in facilitating was satisfied with the required endurance strength in the vehicle.

The Strength Characteristics of PVA Fiber Reinforced CSG Materials (PVA섬유 보강 CSG 재료의 강도특성)

  • Jin, Guang-Ri;Kim, Ki-Young;Quan, He-Chun;Kim, Kyu-Won
    • Journal of the Korean Geotechnical Society
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    • v.29 no.12
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    • pp.95-104
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    • 2013
  • Recently, application of CSG is increasing in various design construction projects. At the initial stage of cementation CSG materials show the same mechanical characteristics as soil, however, as the cementation process develops, CSG materials gradually reveal material characteristics of concrete. The hardened CSG manifests elastic behavior such as maximum strength at small strain range and rapid brittle failure. In this research, PVA fiber stiffeners were used in order to: (1) reduce such brittle behavioral characteristics; (2) improve the relatively weak tension performance of CSG materials. The binding strength between the bed materials and fiber prevents rapid brittle failure and increases tensional strength of fiber reinforced CSG materials.Test results show that fiber reinforcement alone could induce the stress-strain characteristics of CSG materials from brittle failure to ductile failure and also increase the residual strength.

Physical and Mechanical Properties of Synthetic Lightweight Aggregate Concrete (인공경량골재(人工輕量骨材) 콘크리트 물리(物理)·역학적(力學的) 특성(特性))

  • Kim, Seong Wan;Min, Jeong Ki;Sung, Chan Yong
    • Korean Journal of Agricultural Science
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    • v.24 no.2
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    • pp.182-193
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    • 1997
  • The normal cement concrete is widely used material to build the construction recently, but it has a fault to increase the dead load on account of its unit weight is large compared with strength. Therefore, many engineers are continuously searching for new materials of construction to provide greater performance at lower density. The main purpose of the work described in this paper were to establish the physical and mechanical properties of synthetic lightweight aggregate concrete using perlite on fine aggregate and expanded clay, pumice stone on coarse aggregate. The test results of this study are summarized that the water-cement ratio was shown 47% using expanded clay, 56% using pumice stone on coarse aggregate, unit weight was shown $l,622kgf/m^3$ using expanded clay, $l,596kgf/m^3$ using pumice stone on coarse aggregate, and the absorption ratio was shown same as 17%. The compressive strength was shown more than $228kgf/cm^2$, tensile and bending strength was more than $27kgf/cm^2$, $58kgf/cm^2$ at all types, and rebound number with schmidt hammer was increased with increase of compressive strength. The static modulus was $1.12{\times}10^5kgf/cm^2$ using expanded clay, $1.09{\times}10^5kgf/cm^2$ using pumice stone on coarse aggregate, and stress-strain curves were shown that increased with increase of stress, and the strain on the maximum stress was shown identical with $2.0{\times}10^{-3}$, approximately.

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The Effect of In-Outlet Differential Pressure on a Valve Body Stress and Deformation by the Blow-by Gas Flow Characteristic in the PCV valve for Automobile (자동차용 PCV밸브내 유통특성에 의한 밸브응력 및 변형에 미치는 입출구 차압의 영향)

  • Kwon Oh-Heon;Lee Yeon-Won;Song Sang-Min;Lee Jong-Hoon;Kang Ji-Woong
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.36-41
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    • 2005
  • PCV(Positive Crankcase Ventilation) valve acts as a flow control valve to get a re-combustion of blow-by gas by having it flow from a crankcase to an inlet manifold suction tube. The blow-by gas of the crankcase should be eliminated or taken properly because it cause corrosion to critical parts, and contributes to increase crankcase pressure that can cause a drop in efficiency. The excessive stress and strain on the PCV valve that remove these harmful gas would be bring the difficult on the flow rate control and failure of the valve. Those condition inevitably induce the accident. Therefore, this study purpose is FEM evaluation of the stresses and deformation in the X3 PCV model according to the change of the differential pressure between inlet and outlet. From results, the maximum equivalent stresses increased linearly according to the increase of the differential pressure at the about 50mm from the inlet position and were under the yield strength of the valve. And the deformations were relatively small regardless of the in-outlet differential pressure variation.

Determination of Flow Stress of Zircaloy-4 Under High Strain Rate Using Slot Milling Test (슬롯밀링시험을 이용한 높은 변형률 속도 조건하에서 Zircaloy-4의 유동응력 결정)

  • Hwang, Jihoon;Kim, Naksoo;Lee, Hyungyil;Kim, Dongchoul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.67-75
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    • 2013
  • The flow stress of zircaloy-4 used in the spacer grid supporting a nuclear fuel rod was determined by the Johnson-Cook model, and model parameters were determined using reverse engineering. Parameters such as A, B, n and $\dot{\varepsilon}_0$ were determined by the tensile test result. To obtain the parameters C and m, a slot milling test and numerical simulation were performed. The objective functions were defined as the difference between the experimental and the simulation results, and then, the parameters were determined by minimizing the objective function. To verify the validity of the determined parameters, cross-verification for each case was conducted through a shearing test and simulation. The results tend to show agreement with the experimental results, such as the features of sheared edges and maximum punch force, with the correlation coefficients exceeding at least 0.97.

3-Dimentional numerical study on dynamic behavior of connection between vertical shaft and tunnel under earthquake loading (3차원 수치해석을 이용한 지진 시 수직구-터널 접속부 동적 거동 분석)

  • Kim, Jung-Tae;Cho, Gye-Chun;Kang, Seok-Jun;Kim, Ki Jung;Hong, Eun-Soo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.5
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    • pp.887-897
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    • 2018
  • 3D time history analysis was performed on vertical shaft-tunnel connection to provide insight into the dynamic stress-strain behavior of the connection considering the effects of soil layers, periodic characteristics and wave direction of earthquakes. MIDAS GTS NX based on FEM (Finite Element Method) was used for this study. From this study, it is revealed that the maximum displacement occurred at the upper part of the connection when the long period seismic waves propagate through the tunnel direction in soft ground. Also, stress concentration occurs due to different behaviors of vertical shaft and tunnel, and the stress concentration could be influence for safety on the connection. The results of this study could be useful for the seismic performance design of vertical shaft-tunnel connection.

In vitro study of Polymerization shrinkage-strain kinetics of dental resin cements (치과용 레진 시멘트의 중합 수축률 특성에 관한 연구)

  • Kim, Tae-Hoon;Yang, Jae-Ho;Lee, Jai-Bong;Han, Jung-Suk;Kim, Sung-Hun
    • The Journal of Korean Academy of Prosthodontics
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    • v.48 no.1
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    • pp.55-60
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    • 2010
  • Purpose: The shrinkage of dental resin cement may cause several clinical problems such as distortion that may jeopardize the accurate fit to the prepared tooth and internal stress within the restorations. It is important to know the polymerization shrinkage-strain of dental resin cement to reduce clinical complications. The purpose of this study was to investigate the polymerization shrinkage-strain kinetics of six commercially available dental resin cements. Material and methods: Three self-cure resin cements (Fujicem, Superbond, M-bond) and three dual-cure resin cements (Maxcem, Panavia-F, Variolink II) were investigated. Time dependent polymerization shrinkage-strain kinetics of the materials were measured by the Bonded-disk method as a function of time at $23^{\circ}C$, with values particularly noted at 1, 5, 10, 30, 60, 120 min after mixing. Five recordings were taken for each materials. The data were analyzed with one-way ANOVA and Scheffe post hoc test at the significance level of 0.05. Results: Polymerization shrinkage-strain values were 3.72%, 4.19%, 4.13%, 2.44%, 7.57%, 2.90% for Fujicem, Maxcem, M bond, Panavia F, Superbond, Variolink II, respectively at 120 minutes after the start of mixing. Panavia F exhibited maximum polymerization shrinkage-strain values, but Superbond showed minimum polymerization shrinkage-strain values among the investigated materials (P < .05). There was no significant differences of shrinkage-strain value between Maxcem and M bond at 120 minutes after the start of mixing (P > .05). Most shrinkage of the resin cement materials investigated occurred in the first 30 minutes after the start of mixing. Conclusion: The onset of polymerization shrinkage of self-cure resin cements was slower than that of dual-cure resin cements after mixing, but the net shrinkage strain values of self-cure resin cements was higher than that of dual-cure resin cements at 120 minutes after mixing. Most shrinkage of the dental resin cements occurred in the first 30 minutes after mixing.

Effect of Bone Quality on Insertion Torque during Implant Placement; Finite Eelement Analysis (임플란트 식립 시 골질이 주입회전력에 미치는 영향에 관한 삼차원 유한요소 분석)

  • Jeong, Jae Doug;Cho, In-Ho
    • Journal of Dental Rehabilitation and Applied Science
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    • v.25 no.2
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    • pp.109-123
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    • 2009
  • The aim of the study was to assess the influence of insertion torque of bone quality and to compare axial force, moment and von Mises stress using finite element analysis of plastoelastic property for bone stress and strain by dividing bone quality to its thickness of cortical bone, density of trabecular bone and existence of lower cortical bone when implant inserted to mandibular premolar region. The $Br{\aa}nemark$ MKIII. RP implant and cylindrical bone finite model were designed as cortical bone at upper border and trabecular bone below the cortical bone. 7 models were made according to thickness of cortical bone, density of trabecular bone and bicortical anchorage and von Mises stress, axial force and moment were compared by running time. Dividing the insertion time, it seemed 300msec that inferior border of implant flange impinged the upper border of bone, 550msec that implant flange placed in middle of upper border and 800msec that superior border of implant flange was at the same level as bone surface. The maximum axial force peak was at about 500msec, and maximum moment peak was at about 800msec. The correlation of von Mises stress distribution was seen at both peak level. The following findings were appeared by the study which compared the axial force by its each area. The axial force was measured highest when $Br{\aa}nemark$ MKIII implant flange inserts the cortical bone. And maximal moment was measured highest after axial force suddenly decreased when the flange impinged at upper border and the concentration of von Mises stress distribution was at the same site. When implant was placed, the axial force and moment was measured high as the cortical bone got thicker and the force concentrated at the cortical bone site. The influence of density in trabecular bone to axial force was less when cortical bone was 1.5 mm thick but it might be more affected when the thickness was 0.5 mm. The total axial force with bicortical anchorage, was similar when upper border thickness was the same. But at the lower border the axial force of bicortical model was higher than that of monocortical model. Within the limitation of this FEA study, the insertion torque was most affected by the thickness of cortical bone when it was placed the $Br{\aa}nemark$ MKIII implant in premolar region of mandible.

The Evaluation of Structural Safety of Impeller Using FEM Simulation (FEM 시뮬레이션을 이용한 임펠러의 구조 안전성 평가)

  • Jung, Jong Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.41-47
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    • 2020
  • As modern industries are highly being developed, it is required that mechanical parts have to be manufactured with a high precision. In order to have precise parts, error-free designs have to be done before manufacturing with accuracy. For this intention being fulfilled, a mechanical analysis is essential for design proof. Nowadays, FEM simulation is a popular tool for verifying a machine design. In this paper, an impeller, being utilized in a compressor or an oil mixer as an actuator, is studied for an evaluation. The purpose of this study is to present a safety of an impeller for a proof of its mechanical stability. A static analysis for stress, strain, and deformation within a regular usage is examined. This simulation test shows 357.26×106 Pa for maximum equivalent stress and 0.207mm for total deformation. A fatigue test is carried to provide durability and its result shows that minimum safety factor is 3.2889, which guarantees that it runs without a fatigue failure in 106 cycles. The natural frequencies for the impeller is ranged from 228.09Hz to 1,253.6Hz for the 1st to the 6th mode. Total deformations at these natural frequencies are shown from 6.84mm to 12.631mm. Furthermore, Campbell diagram reveals that a critical speed is not found throughout regular rotational speeds. From the test results for the analysis, this paper concludes that the suggested impeller is proved for its mechanical safety and good to utilize at industries.