• Title/Summary/Keyword: testing automation

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Quality monitoring of complex manufacturing systems on the basis of model driven approach

  • Castano, Fernando;Haber, Rodolfo E.;Mohammed, Wael M.;Nejman, Miroslaw;Villalonga, Alberto;Lastra, Jose L. Martinez
    • Smart Structures and Systems
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    • v.26 no.4
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    • pp.495-506
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    • 2020
  • Monitoring of complex processes faces several challenges mainly due to the lack of relevant sensory information or insufficient elaborated decision-making strategies. These challenges motivate researchers to adopt complex data processing and analysis in order to improve the process representation. This paper presents the development and implementation of quality monitoring framework based on a model-driven approach using embedded artificial intelligence strategies. In this work, the strategies are applied to the supervision of a microfabrication process aiming at showing the great performance of the framework in a very complex system in the manufacturing sector. The procedure involves two methods for modelling a representative quality variable, such as surface roughness. Firstly, the hybrid incremental modelling strategy is applied. Secondly, a generalized fuzzy clustering c-means method is developed. Finally, a comparative study of the behavior of the two models for predicting a quality indicator, represented by surface roughness of manufactured components, is presented for specific manufacturing process. The manufactured part used in this study is a critical structural aerospace component. In addition, the validation and testing are performed at laboratory and industrial levels, demonstrating proper real-time operation for non-linear processes with relatively fast dynamics. The results of this study are very promising in terms of computational efficiency and transfer of knowledge to manufacturing industry.

A Study on Manure Separator Using Screw Press for Dairy Farms (I) - Factorial Tests for Design of Dairy Manure Separator - (낙농가를 위한 스크루 압착식 축분 고액분리기 연구 I - 젖소용 축분 고액분리기 설계요인시험 구명 -)

  • Yu, Byeongkee;Kim, Hyuckjoo;Lee, Sunghyoun;Kim, Jungkon;Ahn, Heekwon;Ra, Changsix
    • Journal of Animal Environmental Science
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    • v.20 no.1
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    • pp.1-8
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    • 2014
  • The study on design criteria of solid-liquid separator for dairy farms was done by testing various screens, presses, and RPMs of screw auger with remodeled screw-press type pig-manure separator. The moisture content of separated solid increase from 68.3% to 74.2% as auger rotating speed increased from 9.8 to 29.2 RPM at 34.8 kPa of pressure and 1.0 mm of slit wedge wire screen condition. The moisture contents of separated solid were 72~77%, work efficiencies were 16~18 kg/min at 1.0 mm of slit wedge wire screen. The efficiency was higher than one at 0.5 mm of slit wedge wire screen, which was used to separate for pig manure. The best work efficiency was 18 kg/min at 42.5 kPa, 1.0 mm slit screen. The separated solid moisture content was 75% at this condition.

Development and Verification of PZT Actuating Micro Tensile Tester for Optically Functional Materials

  • Kim Seung-Soo;Lee Hye-Jin;Lee Hyoung-Wook;Lee Nak-Kyu;Han Chang-Soo;Hwang Jai-Hyuk
    • International Journal of Control, Automation, and Systems
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    • v.3 no.3
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    • pp.477-485
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    • 2005
  • This paper is concerned with the development of a micro tensile testing machine for optically functional materials such as single or poly crystalline silicon and nickel film. This micro tensile tester has been developed for testing various types of materials and dimensions. PZT type actuation is utilized for precise displacement control. The specifications of the PZT actuated micro tensile testers developed are as follows: the volumetric size of the tester is desktop type of 710mm' 200mm' 270mm; the maximum load capacity and the load resolution in this system are IKgf and 0.0152mgf respectively and; the full stroke and the stoke resolution of the PZT actuator are $1000{\mu}m$ and 10nm respectively. Special automatic specimen installing and setting equipment is applied in order to prevent unexpected deformation and misalignment of specimens during handling of specimens for testing. Nonlinearity of the PZT actuator is compensated to linear control input by an inverse compensation method that is proposed in this paper. The strain data is obtained by ISDG method that uses the laser interference phenomenon. To test the reliance of this micro tensile testing machine, a $200{\mu}m$ thickness nickel thin film and SCS (Single Crystalline Silicon) material that is made with the MEMS fabrication process are used.

Conformance Test Scenario Extraction Techniques for Embedded Software using Test Execution Time (테스트 수행시간을 고려한 임베디드 소프트웨어의 적합성 테스트 시나리오 추출 기법)

  • Park, In-Su;Shin, Young-Sul;Ahn, Sung-Ho;Kim, Jin-Sam;Kim, Jae-Young;Lee, Woo-Jin
    • The KIPS Transactions:PartD
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    • v.17D no.2
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    • pp.147-156
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    • 2010
  • Conformance testing for embedded software is to check whether software was correctly implemented according to software specification or not. In conformance testing, test scenarios must be extracted to cover every test cases of software. In a general way, test scenarios simply focus on testing all functions at least one time. But, test scenarios are necessary to consider efficiency of test execution. In this paper, we propose a test scenario extraction method by considering function's execution time and waiting time for user interaction. A test model is a graph model which is generated from state machine diagram and test cases in software specification. The test model is augmented by describing test execution time and user interaction information. Based on the test model, test scenarios are extracted by a modified Dijkstra's algorithm. Our test scenario approach can reduce testing time and improve test automation.

Automated Functionality Test Methods for Web-based Applications (웹 기반 어플리케이션의 기능 테스트 자동화 방법)

  • Kuk, Seung-Hak;Kim, Hyeon-Soo
    • The KIPS Transactions:PartD
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    • v.14D no.5
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    • pp.517-530
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    • 2007
  • Recently web applications have growl rapidly and have become more and more complex. As web applications become more complex, there is a growing concern about their quality. But very little attentions are paid to web applications testing and there are scarce of the practical research efforts and tools. Thus, in this paper, we suggest the automated testing methods for web applications. For this, the methods generate an analysis model by analyzing the HTML codes and the source codes. Then test targets are identified and test cases are extracted from the analysis model. In addition, test drivers and test data are generated automatically, and then they are depleted on the web server to establish a testing environment. Through this process we can automate the testing processes for web applications, besides the automated methods makes our approach more effective than the existing research efforts.

Development of Inpipe Inspection Robot System for Underground Gas Pipelines (지하매설 가스배관 내부검사용 로봇시스템 개발)

  • 최혁렬;류성무;백상훈;조성휘;송성진;신현재;전재욱
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.121-129
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    • 2000
  • The robotic automation in NonDestructive Testing(NDT) is a promising field of research and it helps to expand the applications of NDT enormously. Especially, in the case of pipelines which are widely used in various industrial facilities, it is required to secure adequate ways of inspection in the usual maintenance activitites. In this paper, we present a robot system for inpipe inspection of underground urban gas pipelines. The robot is configured as an articulated structure like a snake with a tether cable. Two active driving vehicles are located in front and rear of the system, respectively and passive modules such as a NonDestructive Testing module and a control module are chained between the active vehicles. The proposed system has outstanding mobility by employing a new steering mechanism called Double Active Universal Joint, which makes it possible to cope with complicated configurations of underground pipelines. Characteristic features of the system are described and the construction of the system is briefly outlined.

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A Study on the Bore-Sighting Automation for Small Arms Using the Image Processing (영상처리기법을 이용한 소화기 조준감사 자동화에 관한 연구)

  • Yeo, Woon-Joo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.9 no.3
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    • pp.5-11
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    • 2006
  • This paper is launched to get an exact bore-sighting value in the process of assembling for a dual-barrel weapon. Image processing method with a CCD(Charged Coupled Device) camera is chosen for the error reduction of bore-sighting. The results of this method by using a CCD camera and the testing target method are described in this paper. After the performance of the dual-barrel weapon and that of the fire-control system in the dual barrel weapon system is confirmed, the bore-sighting which is a part of the process in the system assembly is accomplished. In this process, the position of the barrel is identified by using the testing target method that is an existing bore-sighting method. Then, the fixing line of the fire-control system is checked by a day-optical part. The precision of the bore-sighting is required within several mils, however the manual method using the naked eyes makes it worse. Therefore, a CCD camera is installed in the eyepieces. Next, we can get an image of the sighting and the center coordinate values of the laser-pointer from each barrel by image processing method. A required bore-sighting value is calculated from the eccentricity of the center coordinate. Finally, It can be applied to adopt this result in the assembling process of the dual-barrel weapon.

A Structured SRS Description and Its Supporting Tool for Efficient Suitability Verification of Embedded Software (SRS 적합성 검증을 위한 구조화된 작성 방법 및 작성 보조 도구)

  • Jang, Jeonggyu;Lee, Sanghoon;Yang, Hoeseok
    • IEMEK Journal of Embedded Systems and Applications
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    • v.14 no.6
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    • pp.329-338
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    • 2019
  • Today's embedded software (SW) developments are mostly preceded by composing Software Requirement Specification (SRS). In particular, in the domain of weapon systems, it is essential to have a systematic method for the verification of the SW functionality. To be more specific, it is crucial to check if the SW functionality is implemented as described in SRS, so-called SW suitability verification. Unfortunately, existing static or dynamic SW testing methods are not sufficient to evaluate suitability with SRS since those testings only verify the robustness of the SW codes. In this paper, we propose an automatic embedded SW suitability verification framework which is based on a structured SRS. The major challenge in the automation of this verification framework is how to get rid of ambiguities in SRS. In order to overcome this challenge, we propose a structured SRS description framework and the supporting toolchain for that. We show how the proposed framework is applied to an actual SRS of a weapon system.

A Study on the Probabilistic Nature of Fatigue Crack Propagation Life(II) -The Distribution of Crack Propagation Rate- (피로크랙 진전수명의 확률특성에 관한 연구 II)

  • 윤한용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1561-1567
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    • 1990
  • Recently, some reports of experimental research on the distribution of fatigue crack propagation rate have been published, and the reliability evaluation using the results of research for the mechanical structure has been executed. Since the thicknesses of specimens used in the published reports are limited to the thin ones, the applicability of the results into the mechanical structure with another thickness seems to be doubtful. That is, not only the quantitative evaluation, but also qualitative evaluation of the effect of specimen thickness has not been executed. In this study, an experimental investigation has been done by using the new type automated multi-stage fatigue testing machine which was developed by the author. The influence of specimen thickness for the distribution of fatigue crack propagation rate with the results is discussed.

An Automated System for Constant ${\Delta}K_{eff}$ Fatigue Crack Growth Testing through Real-time Measurement of Crack Opening Load (${\Delta}K_{eff}$ 제어 피로 균열 진전 시험 자동화 시스템에 관한 연구)

  • Shin, Sung-Chul;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.447-452
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    • 2001
  • An automated system is developed to perform fatigue crack growth tests under constant effective stress intensity factor range ${\Delta}K_{eff}$. In the system, crack length and crack opening load are measured in real-time by using the unloading elastic compliance method. The system consists of two personal computers, an analogue electrical subtraction circuit, a stepping motor, a stepping motor driver, a PIO board, and the application software used to integrate the whole system. The performance of the developed system was tested and discussed performing constant ${\Delta}K_{eff}$ crack growth tests on a CT specimen of 7075-T6 aluminum alloy. The performance of the system is found to be strongly dependent on the accuracy of measurements of crack opening load. Besides constant ${\Delta}K_{eff}$ testing, the system is expected to be successfully applied for automation of various fatigue tests.

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