• 자원리싸이클링
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• 제22권3호
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• pp.50-56
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• 2013

폐 디스플레이에서 발생하는 플라스틱을 재활용하여 실용적이고 경제성 있는 재생복합소재의 개발에 기여할 목적으로 ABS/PE(50/50과 20/80), ABS/GF (90/10) 복합 소재의 조성이 연신율에 미치는 효과를 연구하였다. PE 함량을 50%에서 80%로 증가시킨 폐플라스틱 재생복합소재의 인장시험 결과 전반적으로 연신율이 2.4%에서 13%로 증가하는 것이 관찰되었으나 유리섬유 첨가 시 인장강도와 연신율 모두 현저하게 감소하였다. 이러한 사실에 비추어 볼 때 PE의 함량에 따라 인장강도 등 다양한 기계적 특성의 조절이 가능함을 알 수 있었고 무엇보다도 플라스틱 사출성형에 투입되는 재생복합소재의 특성 중 아주 중요한 연신율을 향상시키는데 PE의 효과가 현저함을 알 수 있었다. 이는 ABS 자체의 우세한 비정질성이 결정성을 띈 PE의 첨가로 인해서 광범위하게 결정화된 결과 폐플라스틱 입자들 사이의 전단 응력이 감소하기 때문인 것으로 간주된다.

• 한국재료학회지
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• 제27권6호
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• pp.331-338
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• 2017

This study was carried out to investigate the optimum condition of a friction stir welding process for a joint of AA2219-T87 and AA2195-T8 dissimilar aluminum alloys. These alloys are known to have good cryogenic properties, and as such to be suitable for use in fuel tanks of space vehicles. The welding parameters include the travelling speed, rotation speed and rotation direction of the tool. The experiment was conducted under conditions in which the travelling speed of the tool was 120-300 mm/min and the rotation speed of the tool was 400-800 rpm. To investigate the effect of the rotation direction of the tool, the joining was performed by switching the positions of the two dissimilar alloys. After welding, the microstructure was observed and the micro-hardness were measured; non-destructive evaluation was carried out to perform tensile tests on defect-free specimens. The result was that the microstructure of the weld joint underwent dynamic recrystallization due to sufficient deformation and frictional heat. The travelling speed of the tool had little effect on the properties of the joint, but the properties of the joint varied with the rotation speed of the tool. The conditions for the best joining properties were 600 rpm and 180-240 mm/min when the AA2219-T8 alloy was on the retreating side(RS).

• Journal of Mechanical Science and Technology
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• 제19권6호
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• pp.1229-1242
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• 2005

When natural rubber is used for a long period of time, it becomes aged; it usually becomes hardened and loses its damping capability. This aging process affects not only the material property but also the (fatigue) life of natural rubber. In this paper the aging effects on the material property and the fatigue life were experimentally investigated. In addition, several fatigue life prediction equations for natural rubber were proposed. In order to investigate the aging effects on the material property, the load-stretch ratio curves were plotted from the results of the tensile test, the compression test and the simple shear test for virgin and heat-aged rubber specimens. Rubber specimens were heat-aged in an oven at a temperature ranging from $50^{\circ}C$ to $90^{\circ}C$ for a period ranging from 2 days to 16 days. In order to investigate the aging effects on the fatigue life, fatigue tests were conducted for differently heat-aged hourglass-shaped and simple shear specimens. Moreover, finite element simulations were conducted for the specimens to calculate physical quantities occurring in the specimens such as the maximum value of the effective stress, the strain energy density, the first invariant of the Cauchy-Green deformation tensor and the maximum principal nominal strain. Then, four fatigue life prediction equations based on one of the physical quantities could be obtained by fitting the equations to the test data. Finally, the fatigue life of a rubber bush used in an automobile was predicted by using the prediction equations, and it was compared with the test data of the bush to evaluate the reliability of those equations.

• 대한기계학회논문집A
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• 제38권2호
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• pp.193-203
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• 2014

터빈의 운전온도와 세라믹 입자크기를 고려한 경사기능재료(FGM)로 만들어진 회전하는 가스터빈 블레이드의 열전달해석 및 응력해석을 수행하였다. 경사기능성 블레이드는 벽 두께에 따라서 연속적인 재료물성 변화를 나타낸다. 이러한 경사기능재료의 특성과 온도에 따른 열전 재료물성 변화를 고려하여 블레이드의 시스템 강성을 얻기 위해 블레이드의 열전달해석을 먼저 수행하였다. 이 열전달해석으로 얻은 시스템 강성으로부터 복합 변형 변수를 사용한 회전하는 가스터빈 블레이드의 운동방정식을 유도하였다. 유도된 운동방정식은 상용 유한요소 모델과 해석결과 비교를 통해 그 정확성을 입증하였으며 회전주파수와 구배 지수에 따른 최대 응력의 변화를 조사하였다. 또한, 열전달해석을 통해 가장 낮은 블레이드 온도를 나타내는 구배 지수를 조사하였다.

• Steel and Composite Structures
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• 제35권2호
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• pp.261-278
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• 2020

In steel-concrete composite beams, to improve the cracking resistance of the concrete slab in the hogging moment region, a new type of connector in the interface, named uplift-restricted and slip-permitted screw-type (URSP-S) connector has been proposed. This paper focuses on the behavior of steel-concrete composite beams with URSP-S connectors. A total of three beam specimens including a simply supported beam with URSP-S connectors and two continuous composite beams with different connectors arrangements were designed and tested. More specifically, one continuous composite beam was equipped with URSP-S connectors in negative moment region and traditional shear studs in other regions. For comparison, the other one was designed with only traditional shear studs. The failure modes, crack evolution process, ultimate capacities, strain responses at different locations as well as the interface slip of the three tested specimens were measured and evaluated in-depth. Based on the experimental study, the research findings indicate that the larger slip deformation is allowed while using URSP-S connectors. Meanwhile, the tensile stress reduces and the cracking resistance of the concrete slab improves accordingly. In addition, the overall stiffness and strength of the composite beam become slightly lower than those of the composite beam using traditional shear studs. Moreover, the arrangement suggestion of URSP-S connectors in the composite beam is discussed in this paper for its practical design and application.

• Steel and Composite Structures
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• 제36권1호
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• pp.1-16
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• 2020

In steel-concrete composite beams, to improve the cracking resistance of the concrete slab in the hogging moment region, a new type of connector in the interface, named uplift-restricted and slip-permitted screw-type (URSP-S) connector has been proposed. This paper focuses on the behavior of steel-concrete composite beams with URSP-S connectors. A total of three beam specimens including a simply supported beam with URSP-S connectors and two continuous composite beams with different connectors arrangements were designed and tested. More specifically, one continuous composite beam was equipped with URSP-S connectors in negative moment region and traditional shear studs in other regions. For comparison, the other one was designed with only traditional shear studs. The failure modes, crack evolution process, ultimate capacities, strain responses at different locations as well as the interface slip of the three tested specimens were measured and evaluated in-depth. Based on the experimental study, the research findings indicate that the larger slip deformation is allowed while using URSP-S connectors. Meanwhile, the tensile stress reduces and the cracking resistance of the concrete slab improves accordingly. In addition, the overall stiffness and strength of the composite beam become slightly lower than those of the composite beam using traditional shear studs. Moreover, the arrangement suggestion of URSP-S connectors in the composite beam is discussed in this paper for its practical design and application.

• 폴리머
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• 제36권1호
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• pp.88-92
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• 2012

일정 하중에 지속적으로 노출되는 고분자의 장기간 사용을 위해서는 재료의 수명을 평가할 수 있는 가속화된 시험 방법이 필요하다. 반복 피로하중 시험법은 이러한 방법들 중 하나로 많은 관심을 받고 있다. 본 연구에서는 X-선 회절법을 이용하여 고밀도 폴리에틸렌의 반복 피로하중에 의한 구조적 변화와 크리프 변형을 비교하고자 하였다. 이를 위하여 별도의 인장시험기를 제조, X-선 회절기에 부착하여 장시간 변형 과정을 성공적으로 관찰하였다. 그 결과 크리프와 반복 피로하중 사이의 거시적이고 뚜렷한 차이에도 불구하고 결정화도, 결정크기 및 면간거리와 같은 결정의 미세구조는 두 방법에서 거의 동일하게 관찰되었다. 그러나 항복점 전(BYP), 항복점(YP) 그리고 항복점 후(AYP)로 각각 변형시킨 후 시험한 시료의 경우 AYP와 다른 두 시료간 뚜렷한 구조적 차이를 확인할 수 있었다.

• 대한금속재료학회지
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• 제50권12호
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• pp.939-948
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• 2012

A 3-ply clad metal consisting of aluminum and copper was fabricated by roll bonding process and the microstructures and mechanical properties of the roll-bonded and post-roll-bonding heat treated Cu/Al/Cu clad metal were investigated. A brittle interfacial reaction layer formed at the Cu/Al interfaces at and above $400^{\circ}C$. The thickness of the reaction layer increased from $12{\mu}m$ at $400^{\circ}C$ to $28{\mu}m$ at $500^{\circ}C$. The stress-strain curves demonstrated that the strength decreased and the ductility increased with heat treatment up to $400^{\circ}C$. The clad metal heat treated at $300^{\circ}C$ with no indication of a reaction layer exhibited an excellent combination of the strength and ductility and no delamination of layers up to final fracture in the tensile testing. Above $400^{\circ}C$, the ductility decreased rasxpidly with little change of strength, reflecting the brittle nature of the intermetallic interlayers. In Cu/Al/Cu clad heat treated above $400^{\circ}C$, periodic parallel cracks perpendicular to the stress axis were observed at the interfacial reaction layer. In-situ optical microscopic observation revealed that cracks were formed in the Cu layer due to the strain concentration in the vicinity of horizontal cracks in the intermetallic layer, promoting the premature fracture of Cu layer. Vertical cracks parallel to the stress axis were also formed at 15% strain at $500^{\circ}C$, leading to the delamination of the Cu and Al layers.

• 대한금속재료학회지
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• 제48권9호
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• pp.807-812
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• 2010

In this paper, the Ultrasonic Nanocrystalline Surface Modification (UNSM) surface treatment process was used to induce compressive residual stress and nanocrystalline structure by severe plastic deformation on the UNSM-treated surface. The test results for AISI304 stainless steel demonstrated that the grain size was found to be 23 nm, the dislocation density was increased by $0.2085{\times}10^{18}\;m^{-2}$, and the volume fraction of martensite is defined as 27.6% from austenite so that the surface hardness of the surface is increased from 200 Hv up to 515 Hv. The initial tensile residual stress is changed from 300 MPa to a compressive residual stress of 500 MPa after UNSM treatment. In addition, UNSM was applied under five various conditions, and the results of those conditions were defined as a function of depth quantitative.

• Elastomers and Composites
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• 제15권3호
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• pp.147-154
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• 1980

The cellular rubber products for industrial purpose have been applied in many fields such as auto-motive parts, ship-building, machinery, sports goods, diving suit or interior housings etc. The purpose of this dissertation is to study the physical properties of celluar rubber products particulary for those elastomers such as EPDM, CR and NBR with heat resistance property, weather proofness, and oil resistance characteristics respectively, aiming at improving their quality, and renovating the manufacturing know-how which is beyond our technical power at the present time in Korea. In order to meet this requirement an ideal recipe is being shown for the three elastomers, and also a practical recipe which is easily available in terms of compounding ingredients in domestic market has set up as shown in Table 1. for the investigation of vulcanization characteristics by means of Rheometer. The optimum Mooney viscosity of compounded rubber was found to be approximately $ML_{1+4}(100^{\circ}C)$ $30\sim45$. Excess mustication makes a dispersion of ingredients worse, consequently it causes deformation of shapes and heterogenous cell distribution. In other words the articles are rejected because of its insufficient workmanship. The results of physical properties of the products are indicated in Table 3. It has shown that the quality meet requirement when tested in accordance with ASTM D572, 573 and D 395. The test results o CR/IR blends in terms of hardness, volume change by blowing, tensile strength and elongation have been shown.