• Title/Summary/Keyword: tempered hardness

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A study on the Bending Fatigue Strength of Die Steels coated with VC(Vanadium Carbide)by Immersing in Molten Borax Bath (용융염 침적법에 의한 VC coating 금형강의 굽힘 피로강도에 관한 연구)

  • Lee, B.K.;Nam, T.W.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.3
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    • pp.166-177
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    • 1993
  • Bending fatigue strength tests were made for VC coated die steels which were coated by immersing in a molten borax bath and for hardened die steels which were quenched and tempered, in order to clarify the effect of VC coating at $1000^{\circ}C$ and $1025^{\circ}C$. The material used in this investigation was a representative cold and hot die steels STD11, STD61. The results obtained are as follows. 1) The endurance limit of VC coated die steels was a little lower than that of hardened die steels. It is considered to be mainly due to the decfl.lase of hardness in the substrates. Accordingly, the endurance limit reo covered almost to the level of hardened die steels by an additional diffusion treatment. 2) The initiation point of fatigue fracture of VC coated die steels in reversed bening was on the substrate just under the VC layer. Hence, the endurance limit is corrected to the hardness of this part. 3) But, there is a considerable scatter in this relationship and the endurance limit of VC coated die steels was a little lower than that of hardened die steels with equal hardness. These results suggest that the fatigue strength of VC coated die steels is determined not only by the hardness but also by other factors. For example. the residual stress in the substrate just under VC coating layer is one of the factors besides hardness which is mainly related to the retained austenite(${\gamma}_R$).

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Study of Warm Forging Process for Non-Heat-Treated Steel (비조질강 온간단조를 위한 공정검토)

  • Park, J.S.;Kang, J.D.;Lee, Y.S.;Lee, J.H.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.525-530
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    • 2001
  • As a part of efforts to examine feasibility of warm forging near-net-shape process for non-heat-treated steel to replace quenched and tempered S45C steel, the optimized process condition has been determined to be $820^{\circ}C$ for heating, 10/sec for strain rate of forging and approximately 250MPa for flow stress from observed results such as the $A_{3}$ transformation temperature of about $790^{\circ}C$, the fully dynamic recrystallized behavior between $800^{\circ}C\;and\;850^{\circ}C$ when compressed up to 63% engineering strain at 10/sec strain rate, and the high temperature microsturctural stability. Also, controlled cooling rate of $6.3^{\circ}C/sec$ by water-spraying at a rate of $0.10cc/sec-cm^{2}$ for 60seconds followed by air-cooling right after forging process has been considered in this study as a feasible approach based on examination of the microsturcture of mixed ${\alpha}-ferrite$ and pearlite, the hardness and tensile properties meeting specification, and the reduced total cooling time to room temperature. Successive works would be carried out for the impact strength, machinalility, and forgeability at this process in the near future.

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A Study on the Toughness of Die Steel Coated with VC (vanadium carbide) by Immersing in Molten Borax Bath (용융염 침적법에 의한 VC Coating 금형강의 인성에 관한 연구)

  • Lee, B.K.;Nam, T.W.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.2
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    • pp.59-69
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    • 1993
  • Bending fracture strength test and impact strength test were made for VC coated die steels treated by immersing in molten borax bath and for hardened steels which were quenched and tempered, in order to clarify the effect of VC coating at $1000^{\circ}C$. The material used in this investigation was representative cold and hot work die steels STD11, STD61. The results obtained are as follows. 1) The bending fracture strength of VC coated die steel (STD11, STD61) was lessened with increasing the thickness of the VC coated layer. 2) With increasing the immersing time (imcreasing the thickness of the VC coated layer) the maximum hardness was obtained at 480 minutes holding, after that holding time hardness was decreased. 3) The impact strength of the VC coated die steel was not decreased. In the casse of STD11, it was higher than that of the quenched condition especially at low tempering temperature, and vice versa at high tempering temperature. However in the case of STD61 shows the result to the contrary.

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Thermal and Mechanical Properties of Electro-Slag Cast Steel for Hot Working Tools

  • Moon Young Hoon;Kang Boo Hyun;Van Tyne Chester J.
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.496-504
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    • 2005
  • The thermal and mechanical properties of an electro-slag cast steel of a similar chemical composition with an AISI-6F2 steel are investigated and compared with a forged AISI-6F2 steel. AISI-6F2 is a hot-working tool steel. Electro-slag casting (ESC) is a method of producing ingots in a water-cooled metal mold by the heat generated in an electrically conductive slag when current passes through a consumable electrode. The ESC method provides the possibility of producing material for the high quality hot-working tools and ingots directly into a desirable shape. In the present study, the thermal and mechanical properties of yield strength, tensile strength, hardness, impact toughness, wear resistance, thermal fatigue resistance, and thermal shock resistance for electro-slag cast and forged steel are experimentally measured for both annealed and quenched and tempered heat treatment conditions. It has been found that the electro-slag cast steel has comparable thermal and mechanical properties to the forged steel.

Structure & Fatigue Behavior of TiCN and TiN/TiCN Thin Films (TiCN 및 TiN/TiCN 박막의 구조와 피로거동)

  • Baeg, C.H.;Hong, J.W.;Wey, M.Y.;Kang, H.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.5
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    • pp.324-329
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    • 2000
  • Microstructure, mechanical and fatigue behaviors of TiCN and TiN/TiCN thin films, deposited on quenched and tempered STD61 tool steel, were investigated by using XRD, XPS, hardness, adhesion and fatigue tests. The TiCN thin film is grown along the (100), (111) orientation, whereas the TiN/TiCN thin film is grown along the (111) orientation. The preferred orientation of TiN/TiCN thin film strongly depends on the TiN buffer layer whose orientation is (111), as is well-known. The TiN/TiCN thin film showed the higher adhesion compared with TiCN single layer because the TiN buffer layer, having good toughness, reduces the effects of the lower hardness of substrate. In the high cycle tension-tension fatigue test, the fatigue life of the TiCN and the TiN/TiCN coated steel increased approximately two to four times and five to nine times respectively compared with uncoated specimens. The TiN buffer layer in multilayer thin films plays an important role in reducing residual stress and fatigue crack initiation, and then in restraining the fatigue propagation.

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Surface Transformation Hardening for Rod-shaped Carbon Steels by High Power Diode Laser (고출력 다이오드 레이저(HPDL)를 이용한 탄소강 환봉의 표면변태경화)

  • Kim, Jong-Do;Kil, Byung-Lea;Kang, Woon-Ju
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.8
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    • pp.961-969
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    • 2007
  • The laser material processing has replaced a conventional material processing such as a welding, cutting, drilling and surface modification and so on. LTH(Laser Transformation Hardening) is one branch of the laser surface modification process. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power intensity comparatively. The absorptivity of the laser energy with respect to material depends on the wave length of a beam. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser(HPDL) whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

Microstructure, Hardness and Tensile Properties of 600 MPa-Grade High-Strength and Seismic Resistant Reinforcing Steels (600 MPa급 고강도 일반 및 내진 철근의 미세조직, 경도와 인장 특성)

  • Seo, Ha-Neul;Lee, Sang-In;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.27 no.9
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    • pp.477-483
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    • 2017
  • This present study deals with the microstructure and tensile properties of 600 MPa-grade high strength and seismic resistant reinforcing steels. The high strength reinforcing steel (SD 600) was fabricated by Tempcore processing, while the seismic resistant reinforcing steel (SD 600S) was air-cooled after hot-rolling treatment. The microstructure analysis results showed that the SD 600 steel specimen consisted of a tempered martensite and ferrite-pearlite structure after Tempcore processing, while the SD 600S steel specimen had a fully ferrite-pearlite structure. The room-temperature tensile test results indicate that, because of the enhanced solid solution and precipitation strengthening caused by relatively higher contents of C, Mn, Si and V in the SD 600S steel specimen, this specimen, with fully ferrite-pearlite structure, had yield and tensile strengths higher than those of the SD 600 specimen. On the other hand, the hardness of the SD 600 and SD 600S steel specimens changed in different ways according to location, dependent on the microstructure, ferrite grain size, and volume fraction.

Characteristics of Surface Transformation Hardening for Rod-shaped Carbon Steels by Diode Laser (다이오드 레이저를 이용한 탄소강 환봉의 표면변태 경화특성)

  • Kim, Jong-Do;Kang, Woon-Ju;Lee, Su-Jin;Yoon, Hee-Jong;Lee, Jae-Hoon
    • Laser Solutions
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    • v.11 no.4
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    • pp.7-12
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    • 2008
  • Laser Transformation Hardening(LTH) is one branch of the laser surface modification processes. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power density comparatively. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen, the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

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Effects of M-A Constituents on Toughness in the ICCG HAZ of SA508-cl.3 Pressure Vessel Steel (SA508-cl.3강의 ICCG HAZ의 인성에 미치는 M-A Constituentsm의 영향)

  • 권기선;김주학;홍준화;이창희
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.55-65
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    • 1999
  • Metallurgical factors influencing toughness of the Intercritically Reheated Coarse-Grained Heat Affected Zone (ICCG HAZ) of multiple welded SA508-cl.3 Reactor Pressure Vessel Steel were evaluated. The recrystallized austenite formed along the prior austenite grain boundaries and late interfaced on heating to the intercritical range was transformed to bainite and/or martensite during cooling. The newly formed martensite always included some retained austenite(M-A constituents). The characteristics(amount, hardness, density, and size) of M-A constituents were found to be strongly associated with both peak temperature and cooling time(△t8/5(2)) of last pass. Toughness in the ICCG HAZ was deteriorated with increasing amount of M-A constituents which was increased with increasing the last peak temperature within the intercritical temperature range. Meanwhile, for the same intercritical peak temperature, toughness was decreased with increasing cooling time. When cooling time was short, the dominant factor influencing toughness of the ICCG HAZ was amount of M-A constituents. However, when cooling time was lengthened, the hardness difference between M-A constituents and softened matrix(tempered martensite) was found to be the dominant factor.

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Effects of Heat Treatment on the Micro-structures and the Mechanical Properties of 0.002% Boron-added Low Carbon Steel (0.002% 보론첨가 저탄소강의 미세조직 및 기계적 성질에 미치는 열처리의 영향)

  • Lim, Jong-Ho;Kim, Jong-Sik;Park, Byung-Ho;Lee, Jin-Hyeon;Choi, Jeong-Mook
    • Korean Journal of Materials Research
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    • v.21 no.6
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    • pp.303-308
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    • 2011
  • The effect of heat treatment on the micro-structures and the mechanical properties of 0.002% boron added low carbon steel was investigated. The tensile strength reached the peak at about $880-890^{\circ}C$ with the rising quenching temperature and then the hardness decreased sharply, but the tensile strength hardly decreased. The tensile and yield strength decreased and the total elongation increased with a rising tempering temperature, but the tensile and yield strength sharply fell and the total elongation prominently increased from above a $400-450^{\circ}C$ tempering temperature. Tempered martensite embrittlement (TME) was observed at tempering condition of $350-400^{\circ}C$. In the condition of quenching at $890^{\circ}C$ and tempering at $350^{\circ}C$, the boron precipitates were observed as Fe-C-B and BN together. The hardness decreased in proportion to the tempering temperature untill $350^{\circ}C$ and dropped sharply above $400^{\circ}C$ regardless of the quenching temperature.