• Title/Summary/Keyword: temperature stress

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Estimation of Insulation Life of PAI/Nano Silica Hybrid Coil by Accelerated Thermal Stress (가속된 열적 스트레스에 의한 PAI / Nano Silica 하이브리드 코일의 절연수명 추정)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.68 no.1
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    • pp.52-60
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    • 2019
  • In this paper, four types of insulation coils were fabricated by adding various kinds of glycols to improve the flexibility and adhesion of insulating coils in varnish dispersed with PAI / Nano Silica_15wt%. The applied voltage and frequency were 1.5 kV / 20 kHz for accelerated life evaluation. Through the 6th temperature stress level, the cause of the insulation breakdown of the coil was ignored and only the breakdown time was measured. The Arrhenius model was chosen based on the theoretical relationship between chemical reaction rate and temperature for estimating the insulation life of the coil due to accelerated thermal stress. Three types of distributions (Weibull, Lognormal, Exponential) were selected as the relationship between thermal stress model and distribution. The average insulation lifetime was estimated under the temperature stress of four types of insulation coils through the relationship between one kind of model and three kinds of distributions.

Rheological Behavior of Semi-Solid Ointment Base (Vaseline) in Steady Shear Flow Fields (정상전단유동장에서 반고형 연고기제(바셀린)의 레올로지 거동)

  • Song, Ki-Won;Kim, Yoon-Jeong;Lee, Chi-Ho
    • Journal of Pharmaceutical Investigation
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    • v.37 no.3
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    • pp.137-148
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    • 2007
  • Using a strain-controlled rheometer [Rheometrics Dynamic Analyzer (RDA II)], the steady shear flow properties of a semi-solid ointment base (vaseline) have been measured over a wide range of shear rates at temperature range of $25{\sim}60^{\circ}C$. In this article, the steady shear flow properties (shear stress, steady shear viscosity and yield stress) were reported from the experimentally obtained data and the effects of shear rate as well as temperature on these properties were discussed in detail. In addition, several inelastic-viscoplastic flow models including a yield stress parameter were employed to make a quantitative evaluation of the steady shear flow behavior, and then the applicability of these models was examined by calculating the various material parameters (yield stress, consistency index and flow behavior index). Main findings obtained from this study can be summarized as follows : (1) At temperature range lower than $40^{\circ}C$, vaseline is regarded as a viscoplastic material having a finite magnitude of yield stress and its flow behavior beyond a yield stress shows a shear-thinning (or pseudo-plastic) feature, indicating a decrease in steady shear viscosity as an increase in shear rate. At this temperature range, the flow curve of vaseline has two inflection points and the first inflection point occurring at relatively lower shear rate corresponds to a static yield stress. The static yield stress of vaseline is decreased with increasing temperature and takes place at a lower shear rate, due to a progressive breakdown of three dimensional network structure. (2) At temperature range higher than $45^{\circ}C$, vaseline becomes a viscous liquid with no yield stress and its flow character exhibits a Newtonian behavior, demonstrating a constant steady shear viscosity regardless of an increase in shear rate. With increasing temperature, vaseline begins to show a Newtonian behavior at a lower shear rate range, indicating that the microcrystalline structure is completely destroyed due to a synergic effect of high temperature and shear deformation. (3) Over a whole range of temperatures tested, the Herschel-Bulkley, Mizrahi-Berk, and Heinz-Casson models are all applicable and have an almostly equivalent ability to quantitatively describe the steady shear flow behavior of vaseline, whereas the Bingham, Casson,and Vocadlo models do not give a good ability.

Thermal Fatigue Life Prediction of Alumina by Finite Difference Model (유한 차분 모델을 이용한 알루미나의 열피로 수명 예측)

  • 이홍림;한봉석
    • Journal of the Korean Ceramic Society
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    • v.30 no.3
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    • pp.229-235
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    • 1993
  • Thermal history and thermal stress of alumina specimen, which occured from thermal shock process, were calculated by finite difference method. Stress intensity factor and crack growth in cyclic thermal fatigue were calculated from single thermal shock temperature history and thermal stress. Cyclic thermal life were estimated by bending strength after cyclic thermal shock under critical thermal shock temperature. Calculated stress intensity factor was compared with real experimental thermal fatigue life of specimen. Fatigue life until critical stress intensity factor and real experimental result were comparable.

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Evaluation of Strain, Strain Rate and Temperature Dependent Flow Stress Model for Magnesium Alloy Sheets (마그네슘 합금 판재의 변형률, 변형률 속도 및 온도 환경을 고려한 유동응력 모델에 대한 연구)

  • Song, W.J.;Heo, S.C.;Ku, T.W.;Kang, B.S.;Kim, J.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.229-235
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    • 2011
  • The formability of magnesium alloy sheets at room temperature is generally low because of the inherently limited number of slip systems, but higher at temperatures over $150^{\circ}C$. Therefore, prior to the practical application of these materials, the forming limits should be evaluated as a function of the temperature and strain rate. This can be achieved experimentally by performing a series of tests or analytically by deriving the corresponding modeling approaches. However, before the formability analysis can be conducted, a model of flow stress, which includes the effects of strain, strain rate and temperature, should be carefully identified. In this paper, such procedure is carried out for Mg alloy AZ31 and the concept of flow stress surface is proposed. Experimental flow stresses at four temperature levels ($150^{\circ}C$, $200^{\circ}C$, $250^{\circ}C$, $300^{\circ}C$) each with the pre-assigned strain rate levels of $0.01s^{-1}$, $0.1s^{-1}$ and $1.0s^{-1}$ are collected in order to establish the relationships between these variables. The temperature-compensated strain rate parameter which combines, in a single variable, the effects of temperature and strain rate, is introduced to capture these relationships in a compact manner. This study shows that the proposed concept of flow stress surface is practically relevant for the evaluation of temperature and strain dependent formability.

Prediction of Axial Residual Stress in Drawn High-Carbon Wire Resulting Due to Increase in Surface Temperature (고탄소강 다단 신선 와이어의 표면 온도 상승에 의한 축방향 잔류응력 예측)

  • Kim, Dae-Woon;Lee, Sang-Kon;Kim, Byung-Min;Jung, Jin-Young;Ban, Deok-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1479-1485
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    • 2010
  • In recent times, due to wire drawing of high carbon steel at a high speed to ensure a high productivity and high strength, axial residual stress are generated because of rapid increase in surface temperature. In the process, the temperatures of the wires increased because of the deformation of the wires and the friction between the die and wire. In particular, in the case of the wire drawing at a high speed, friction leads to a large temperature gradient so that considerable axial residual stress is generated on the surface. In this study, the relationship between axial residual stress and increase in the surface temperature was investigated, and a prediction model of uniform temperature was proposed. Then, a prediction model for residual stress was developed. The proposed model was verified by measuring the residual stress by X-ray diffraction on drawn wires.

Mechanical Properties of Hot Working Die Steel and Fatigue Analysis Model of Casting Mold (열간 금형재의 기계적 성질과 주조금형 피로해석모델)

  • 여은구;황성식;이용신;곽시영;김정태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.405-408
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    • 2003
  • Generally, the life of casting mold is limited by fatigue fracture or dimensional inaccuracy originated from wear in high temperature. Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies on brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel are carefully examined between room temperature and 90$0^{\circ}C$, as the basic experimental data are used to predict from fatigue life of casting mold.

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Fatigue Crack Properties of Pressure Structural Steel at Low Temperature (저온환경에서 압력 구조용 강의 피로균열특성)

  • 최용범;박원조;이광영;허선철;김정호
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.146-151
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    • 2001
  • Low temperature fatigue crack propagation ratio and characteristics of the pressure structural steel which is used for the low temperature pressure vessels. Fatigue crack properties was studied at room temperature of $25^{\circ}C$ and low temperature ranges $-60^{\circ}C,\; -80^{\circ}C \;and\; -100^{\circ}C$ with stress ratio of R=0.05, 0.1, 0.3 in the logarithmic relationship between the fatigue crack propagation rate (da/dN) and stress intensity factor $\DeltaK$, in low temperature case the relationship was extend to the range of low crack propagation rate. The fractured specimens were examined by SEM tested. That results showed specimen failed at low temperature exhibit the quasi-cleavage fracture formation, however, considerable ductility proceed final fracture.

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The Temperature Distribution and Thermal Stress Analysis of Mold transformer (주상용 몰드변압기의 온도분포와 열응력 해석)

  • 조한구;이운용;한세원
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.387-390
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    • 2000
  • The life of transformer is significantly dependent on the thermal behavior in windings. To analyse winding temperature rise, many transformer designer have calculated temperature distribution and hot spot point by finite element method(FEM). Recently, numerical analyses of transformer are studied for optimum design, that is electric field analysis, magnetic field, potential vibration, thermal distribution and thermal stress. Therefore design time and design cost are decreased by numerical analysis. In this paper, the temperature distribution and thermal stress analysis of 50kVA pole cast resin transformer for power distribution are investigated by FEM program. The temperature change according to load rates of transformer also have been investigated. We have carried out temperature rise test and test results are compared with simulation data.

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Comparison of Several Heat Stress Indices for the 2016 Heat Wave in Daegu (대구의 2016년 폭염시기 열 스트레스 지표의 비교)

  • Kim, Ji-Hye;Kim, Hae-Dong
    • Journal of Environmental Science International
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    • v.26 no.12
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    • pp.1399-1405
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    • 2017
  • We compared the spatial distribution of several heat stress indices (the Wet-Bulb Globe Temperature(WBGT) index, Environmental Stress Index (ESI), and Modified Discomfort Index(MDI)) for the heat wave of June 6~August 26, 2016, in Daegu. We calculated the heat stress indices using data from the high density urban climate observation network in Daegu. The observation system was established in February. 2013. We used data from a total of 38 air temperature observation points (23 thermometers and 18 automatic weather stations). The values of the heat stress indices indicated that the danger level was very high from 0900-2000h in downtown Daegu. The daily maximum value of the WBGT was greater than or equal to $35^{\circ}C$. The differences in the heat stress indices from downtown and rural areas were higher in the daytime than at nighttime. The maximum difference was about 4 before and after 1400h, and the time variations of the heat stress indices corresponded well. Thus, we were able to confirm that the ESI and MDI can be substituted with the WBGT index.

Suggestion and Evaluation of a Multi-Regression Linear Model for Creep Life Prediction of Alloy 617 (Alloy 617의 장시간 크리프 수명 예측을 위한 다중회귀 선형 모델의 제안 및 평가)

  • Yin, Song-Nan;Kim, Woo-Gon;Jung, Ik-Hee;Kim, Yong-Wan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.366-372
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    • 2009
  • Creep life prediction has been commonly used by a time-temperature parameter (TTP) which is correlated to an applied stress and temperature, such as Larson-Miller (LM), Orr-Sherby-Dorn (OSD), Manson-Haferd (MH) and Manson-Succop (MS) parameters. A stress-temperature linear model (STLM) based on Arrhenius, Dorn and Monkman-Grant equations was newly proposed through a mathematical procedure. For this model, the logarithm time to rupture was linearly dependent on both an applied stress and temperature. The model parameters were properly determined by using a technique of maximum likelihood estimation of a statistical method, and this model was applied to the creep data of Alloy 617. From the results, it is found that the STLM results showed better agreement than the Eno’s model and the LM parameter ones. Especially, the STLM revealed a good estimation in predicting the long-term creep life of Alloy 617.