• Title/Summary/Keyword: temperature segregation

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A Case Study of Constructions as Quality Improvement of the FLAT SLAB Mass Concrete (FLAT SLAB 매스 콘크리트의 품질향상에 따른 시공 사례 연구)

  • Hong, Sang-Hee;Lee, Pil-Hwan;Lee, Seong-Woo;Ryu, Hyun-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.4
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    • pp.133-138
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    • 2007
  • This research goes into the field application cases about Flat slab concrete divide placing construction for the Multi-purpose Apartment. It is important to investigate sufficiently when mass concrete is applied to the substituted divide placing and admixture(blast furnace slag and fly ash). In addition, it is improved on the concrete quality by the job mix design which can decrease cracks caused by the heat of hydration, by the good compactability and the substitution of admixture that can prevent segregation when concrete is poured, and by the good conditioned fluidity which makes the efficiency of building construction. After considering the stated above, the sufficient prior consideration is important for a quality Improvement plan at the field use concrete of the Mass Concrete when divide placing and admixture are substituted and applied.

Fabrication of a Part by Heating and Forming in the Semi-solid State of the SKH51 Material (SKH51의 반응고 상태에서의 가열 및 성형에 의한 부품 제조)

  • Lee, Sang Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.3
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    • pp.127-132
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    • 2014
  • The semi-solid metal forming process has been applied to realize a near-net shape fabrication of a high speed tool steel. A complicatedly shaped part out of SKH51 was successfully manufactured by introducing pertinent materials, tooling and processing conditions. A SKH51 billet with globular grains was heated at temperatures between 1300 and $1350^{\circ}C$ using high frequency induction heater to get semi-solid microstructure before high rate injection of mushy metal into a die cavity for the forming process. It was necessary to control the preheating of dies between 300 and $400^{\circ}C$ to maintain the homogeneous microstructure during the semi-solid metal forming process. Significant defects such as pores, high fraction of liquid fraction and segregation could be removed from the part by using air vents.

Analysis of A356 alloys filling behavior considering Two-Phase flow (Two-Phase Flow를 이용한 A356 합금의 충전거동 해석)

  • Seol, D.E.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.425-428
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    • 2006
  • A semi-solid forming technology has some advantages compared with conventional forming processes such as die casting, squeeze casting and hot/cold forging. In this study, the numerical analysis of semi-solid filling has been studied with solid fraction fs = 30% of A356 aluminum alloys. The finite difference program of two-phase flow model of Navier Stokes' equation coupled with heat transfer and solidification has been developed to predict a filling pattern, liquid segregation and temperature distribution of semi-solid metals. It gives die filling patterns and final solidification area. It can predict mechanical properties of semi-solid forming processes.

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Multi-Step Reheating Process of Metal Matrix Composites for Thixoforming (Thixoforming을 위한 금속 복합재료의 다단 재가열 공정)

  • 허재찬;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.180-183
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    • 1997
  • The forming process of metal matrix composites by the die casting and squeeze casting process are limited in size and dimension in term of final parts without machining. The thixoforming process for metal matrix composites has numerous advantages compared to die casting, squeeze casting and compocasting. The characteristics of thixoforming process can decrease the liquid segregation because of he improvement in fluidity in a globular microstructure state and utilizes flow without air entrapment. Therefore, in order to obtain the sound parts of metal matrix composites by using thixoforming process which as co-existing solidus-liquidus pahse, it si very important to obtain reheating condition. However, for he thixoforming process, the billet with the desired volume fraction must be heated to obtain a uniform temperature distribution over the entire cross-sectional areas. To obtain the reheating conditions of composites, the particulate reinforced metal matrix composites for thixoforming were fabricated by combined stirring process which is simultaneously performed with electro-magnetic stirring process which is simultaneously performed with electro-magnetic stirring and mechanical stirring process.

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A Study of Finite Element Analysis for Semi-Solid Forging (반용융단조 공정의 유한요소해석에 관한 연구)

  • 이주영;김낙수;김중재
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.159-164
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    • 1997
  • The optimal conditions were investigated in order to manufacture the light automotive body parts using the semi-solid forging process by the finite element nalysis. Considering about macro-segregation cause to difference of relative velocity between solid phase and liquid phase, solidificational phenomenon cause to heat transfer from die and export of the latent heat, so solid fraction updating algorithm can be proposed. The rigid thermo-viscoplastic finite element analysis was carried out according to die temperature with proposed algorithm, so availability of forming part were understood. The finite element program can be used to the analysis of semi solid forging process.

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Can design for Blisk of Nickel-base Superalloy Powder (분말합금을 이용한 블리스크 제조용 캔 설계)

  • Lim J. S.;Yeom J. T.;Kwon Y. S.;Park N. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.171-174
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    • 2004
  • Superalloys with many strengthening alloying elements are frequently used in powder form to alleviate harmful effects of alloy segregation. HIP (hot isostatic pressing) and DB (diffusion bonding) as a form of solid-state bonding process is often used to make turbine components, such as integrated turbine rotors. HIP/DB process requires many technical overcomes related to dimensional changes as well as microstructural control. In this research, HIP/DB process for nickel base superalloys, Udimet 720, were investigated with a view to control the dimensional change during the consolidation process. Simple disc-shaped cans were used to select the conceptual die design for the control of the dimensional change especially in radial direction. The change in the shape of consolidated shape was investigated using commercial FE code with constitutive equations for low temperature plasticity and creep deformation.

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Manufacture of 7000 Al Alloy with Superior Extrudability and Its Extrusion Limit Diagram (압출성 향상을 위한 고강도 7000계 알루미늄 합금의 제조 및 압출한계선도)

  • Ham, H.W.;Kim, B.M.;Cho, H.;Cho, H.H.
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.482-490
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    • 1999
  • 7000 series Al alloy with good mechanical properties has been focused with tendency to reduce the components weight of aircraft and automobile. However, it is difficult to manufacture a sound extruded product because of segregation, grain growth, casting defect, surface defect, decreasing extrudability and so on. The objective of this study is to manufacture a new 7000 al alloy more than the extrudability of A7N01 and A7003 through controlling the weight (%) Mg, Zn, Si. Hot extrusion experiments on the axisymmetric rod are performed in 500℃ and also performed analysis of the same process using unmerical analysis method, a coupled rigid-thermoviscoplastic finite element method. Extrusion limit diagram was obtained for the developed alloy by FE-simulation in order to define the relationship of extrusion speed and initial billet temperature.

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HIP Consolidation and Effect of Process Variables on Micristructure for Ren$\'{e}$ 95 Superalloy Powders (Ren$\'{e}$ 95 초내영 합금 분말을 이용한 열간 정수압 성형 및 성형 조건에 따른 미세조직 변화)

  • 표성규
    • Journal of Powder Materials
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    • v.6 no.2
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    • pp.152-162
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    • 1999
  • The present study is concerned with the effect of PM process variables on the microstructure by using atomized superalloy powders. It is suggested that the inhomogeneity of composition is strongly dependent on the process variables. The contents of segregation elements of plasma rotating electrode process (PREP) powders are larger than those of Ar atomization (AA) powders. As HIP treatment temperature in-increases, the secondary phases on the prior particle boundaries (PPB) have continuous,uniform distribution and high density, but the amount of PPB decreases suddenly at 1150$^{\circ}$C. Segregated phases on the PPB are identified to be MC type carbide. Brittle MC type carbides on the PPB provide fracture initiation sites and preferred fracture path, thereby leading to intergranular type brittle fracture.

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Chemical Properties of Emission Line Galaxies in the Virgo and Ursa Major Cluster

  • Chung, Ji-Won;Sung, Eon-Chang;Rey, Soo-Chang;Pak, Min-A;Kim, Suk
    • The Bulletin of The Korean Astronomical Society
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    • v.36 no.2
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    • pp.78.2-78.2
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    • 2011
  • We utilize Sloan Digital Sky Survey DR7 spectroscopy of ~600 emission line galaxies (ELGs) in the Virgo and Ursa Major clusters to investigate their chemical properties depending on the environments. We derived chemical abundances of galaxies using either a direct estimation of the electron temperature or empirical calibrations. We also estimated star formation rates (SFRs) using H alpha and GALEX ultraviolet (UV) luminosities. We see no significant difference of UV colors and SFRs of ELGs between the Virgo and Ursa Major, indicating weak dependence of their star formation activity on global cluster environment. We also discuss the segregation of gas-phase element abundances in cluster environment.

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Carbon Monoxide Gas Carburization Behavior of Molybdenum Materials

  • Hieda, Koji;Nagae, Masahiro;Yoshio, Tetsuo;Takada, Jun;Hiraoka, Yutaka;Takida, Tomohiro
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1159-1160
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    • 2006
  • For pure Molybdenum carburized in mixed gases of argon and carbon monoxide, microstructural observations were carried out. X-ray diffraction analysis for carburized specimens revealed that brittle ${\alpha}-Mo_2C$- layer hardly formed in the case of low carbon monoxide concentration. Fracture strength of the specimen carburized at 1673 K for 16 h is about 550 MPa higher than that of the un-carburized specimen. SEM observation revealed that with increasing carburizing temperature, the region demonstrating a transgranular fracture mode progressed towards the center of specimen. This result means that the grain boundaries were strengthened by the grain boundary diffusion of carbon and the strength of grain boundaries exceeded that of grain itself.

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