• Title/Summary/Keyword: temperature cycles

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An Efficient Method for Mold Thermal Cycle Analysis in Repeated Forming Process of TV Glass (TV 유리의 반복 성형공정에서 금형 열사이클 해석을 위한 효과적 방법)

  • Choi, Joo-Ho;Kim, Jun-Bum;Hwang, Jung-Hea;Ha, Duk-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.9
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    • pp.1219-1226
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    • 2000
  • An efficient method is developed for plunger thermal cycle analysis in repeated forming process of the TV glass. The plunger undergoes temperature fluctuation during a cycle due to the repeated contact and separation from the glass, which attains a cyclic steady state having same temperature history at every cycle. Straightforward analysis of this problem brings about more than 80 cycles to get reasonable solution, and yet hard to setup stopping criteria due to extremely slow convergence. An exponential fitting method is proposed to overcome the difficulty, which finds exponential function to best approximate temperature values of 3 consecutive cycles, and new cycle is restarted with the fitted value at infinite time. Numerical implementation shows that it reduces the number of cycles dramatically to only 6-18 cycles to reach convergence within 10 accuracy. A system for the analysis is constructed, in which the thermal analysis is performed by commercial software ANSYS, and the fitting of the result is done by IMSL library. From the parametric studies, one reveals some important facts that although the plunger cooling or the glass thickness is increased, its counter part in contact is not much affected, duo to the low thermal conductance of the glass.

Simulation of HFC organic Rankine cycles for geothermal power generation (지열발전을 위한 HFC 유기랭킨 사이클의 시뮬레이션)

  • Baik, Young-Jin;Kim, Min-sung;Chang, Ki-Chang;Yoon, Hyung-Kee;Lee, Young-Soo;Ra, Ho-Sang
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.569-572
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    • 2009
  • In this study, HFC ORCs (Organic Rankine Cycles) are investigated for a low-temperature geothermal power generation by a simulation method. A steady-state simulation model is developed to analyze and optimize cycle's performance. The model contains a turbine, a pump, an expansion valve and heat exchangers. The turbine and pump are modelled by an isentropic efficiency. Simulations were carried out for the given heat source and sink inlet temperatures, and given flow rate that is based on the typical power plant thermal-capacitance-rate ratio. 3 HFC fluids are considered as a candidate for a working fluid of low-temperature ORCs. In this study, all optimized HFC ORCs are shown to yield almost the same performance in terms of power for a low-temperature heat source of about $100^{\circ}C$.

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Study on the Nanoscale Behavior of ALD Pt Nanoparticles at Elevated Temperature (ALD Pt 나노입자의 고온 거동에 대한 연구)

  • An, Jihwan
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.8
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    • pp.691-695
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    • 2016
  • This paper covers the investigation of the microscale behavior of Pt nanostrucures fabricated by atomic layer deposition (ALD) at elevated temperature. Nanoparticles are fabricated at up to 70 ALD cycles, while congruent porous nanostructures are observed at > 90 ALD cycles. The areal density of the ALD Pt nanostructure on top of the SiO2 substrate was as high as 98% even after annealing at $450^{\circ}C$ for 1hr. The sheet resistance of the ALD Pt nanostructure dramatically increased when the areal density of the nanostructure decreased below 85 - 89% due to coarsening at elevated temperature.

Mechanical strength of FBG sensor exposed to cyclic thermal load for structural health monitoring

  • Kim, Heonyoung;Kang, Donghoon;Kim, Dae-Hyun
    • Smart Structures and Systems
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    • v.19 no.3
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    • pp.335-340
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    • 2017
  • Fiber Bragg grating (FBG) sensors are applied to structural health monitoring (SHM) in many areas due to their unique advantages such as ease of multiplexing and capability of absolute measurement. However, they are exposed to cyclic thermal load, generally in the temperature range of $-20^{\circ}C$ to $60^{\circ}C$, in railways during a long-term SHM and the cyclic thermal load can affect the mechanical strength of FBGs. In this paper, the effects of both cyclic thermal load and the reflectivity of FBGs on the mechanical strength are investigated though tension tests of FBG specimens after they are aged in a thermal chamber with temperature changes in a range from $-20^{\circ}C$ to $60^{\circ}C$ for 300 cycles. Results from tension tests reveal that the mechanical strength of FBGs decreases about 8% as the thermal cycle increases to 100 cycles; the mechanical strength then remains steady until 300 cycles. Otherwise, the mechanical strength of FBGs with reflectivity of 6dB (70%) and 10dB (90%) exhibits degradation values of about 6% and 12%, respectively, compared to that with reflectivity of 3dB (50%) at 300 cycles. SEM photos of the Bragg grating parts also show defects that cause their strength degradation. Consequently, it should be considered that mechanical strength of FBGs can be degraded by both thermal cycles and the reflectivity if the FBGs are exposed to repetitive thermal load during a long-term SHM.

Lithium Bis(oxalate)borate as an Electrolyte Salt for Supercapacitors in Elevated Temperature Applications

  • Madzvamuse, Alfred;Hamenu, Louis;Mohammed, Latifatu;Bon, Chris Yeajoon;Kim, Sang Jun;Park, Jeong Ho;Ko, Jang Myoun
    • Journal of Electrochemical Science and Technology
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    • v.8 no.4
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    • pp.314-322
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    • 2017
  • The electrolyte plays one of the most significant roles in the performance of electrochemical supercapacitors. Most liquid organic electrolytes used commercially have temperature and potential range constraints, which limit the possible energy and power output of the supercapacitor. The effect of elevated temperature on a lithium bis(oxalate)borate(LiBOB) salt-based electrolyte was evaluated in a symmetric supercapacitor assembled with activated carbon electrodes and different electrolyte blends of acetonitrile(ACN) and propylene carbonate(PC). The electrochemical properties were investigated using linear sweep voltammetry, cyclic voltammetry, galvanostatic charge-discharge cycles, and electrochemical impedance spectroscopy. In particular, it was shown that LiBOB is stable at an operational temperature of $80^{\circ}C$, and that, blending the solvents helps to improve the overall performance of the supercapacitor. The cells retained about 81% of the initial specific capacitance after 1000 galvanic cycles in the potential range of 0-2.5 V. Thus, LiBOB/ACN:PC electrolytes exhibit a promising role in supercapacitor applications under elevated temperature conditions.

A Wear of Engine Valve and Seat Insert Seating Face Depending on Cycle Numbers (사이클 수 증가에 따른 엔진밸브 및 시트인서트 착좌면 마모)

  • Kim, Jae-Hak;Chun, Keyoung-Jin;Hong, Jae-Soo;Youn, Young-Han
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.101-107
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    • 2007
  • This study investigated the wear of the valve and seat insert seating faces. A tester, an exhaust valve and a seat insert were used. Test variables were cycle numbers ($2{\times}10^6,\;4{\times}10^6,\;6{\times}10^6\;and\;8{\times}10^6$) and Hz (10Hz and 25Hz). The other test conditions such as temperature ($350^{\circ}C$), fuel (LPG) and load (1960N) were fixed. The 10Hz tests indicated that the average Rmax of the valve increased at the rate of $7.76{\mu}m/10^6$ cycles starting from $29.42{\mu}m$ at the $2{\times}10^6$ cycles and that of the seat insert increased at the rate of $8.57{\mu}m/10^6$ cycles starting from $34.19{\mu}m$ at the $2{\times}10^6$ cycles. The 25Hz tests indicated that the average Rmax of the valve increased at the rate of $1.58{\mu}m/10^6$ cycles starting from $74.2{\mu}m$ at the $2{\times}10^6$ cycles and that of the seat insert increased at the rate of $1.25{\mu}m/10^6$ cycles starting from $83.95{\mu}m$ at the $2{\times}10^6$ cycles. The tribochemical reaction product covered the two seating faces, preventing the wear of the seating faces. As cycle numbers became greater, the average Rmax of the seating faces became greater, but the increase rate varied significantly depending on the Hz. The wear mechanism of the two faces was investigated through the tribochemical reaction.

Fabrication and Estimation of an Ultrafine Grained Complex Aluminum Alloy Sheet by the ARB Process Using Dissimilar Aluminum Alloys (이종 알루미늄의 ARB공정에 의한 초미세립 복합알루미늄합금판재의 제조 및 평가)

  • Lee, Seong-Hee;Kang, Chang-Seog
    • Korean Journal of Metals and Materials
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    • v.49 no.11
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    • pp.893-899
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    • 2011
  • Fabrication of a complex aluminum alloy by the ARB process using dissimilar aluminum alloys has been carried out. Two-layer stack ARB was performed for up to six cycles at ambient temperature without a lubricant according to the conventional procedure. Dissimilar aluminum sheets of AA1050 and AA5052 with thickness of 1 mm were degreased and wire-brushed for the ARB process. The sheets were then stacked together and rolled to 50% reduction such that the thickness became 1 mm again. The sheet was then cut into two pieces of identical length and the same procedure was repeated for up to six cycles. A sound complex aluminum alloy sheet was successfully fabricated by the ARB process. The tensile strength increased as the number of ARB cycles was increased, reaching 298 MPa after 5 cycles, which is about 2.2 times that of the initial material. The average grain size was $24{\mu}m$ after 1 cycle, and became $1.8{\mu}m$ after 6 cycles.

The Effect of Washing Conditions on the Dimension and Mechanical Properties of Spandex Yarns (세척조건에 스판덱스사의 길이와 기계적 성질에 미치는 영향)

  • Chung, Hae-Won;Kim, Mi-Kyung
    • Journal of the Korean Society of Clothing and Textiles
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    • v.29 no.12 s.148
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    • pp.1619-1626
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    • 2005
  • The durability of a stretch fabric is mainly related to the change in the dimension and mechanical properties of elastomeric fibers during wearing and washing. In this study, we examined the effects of washing temperature, presoaking time and the number of washing cycles on the change in length, tenacity, elongation at break, and permanent elongation after six repeated cycles of $100\%$ extension and relaxation of spandex yams with varying fineness and with a different rate of extension during heat-set. The spandex yarns continued to shrink as the wash temperature and the number of wash cycles increased. In addition, the finer spandex yams decreased in length more than the thicker yams. The increase in temperature and presoaking time tended to cause a slight decrease in the tenacity and elongation at break of the spandex yarns. Permanent elongation of the spandex yams also increased as the temperature, presoaking time and the number of washing cycles increased. Moreover, an extended presoaking time followed by washing at $40\%$ like repeated washing cycles showed the great increase in the permanent elongation of spandex yams. The thinner spandex yin had a better elasticity than the thicker one, since the former had a lower permanent elongation percentage than the latter. Based on the DSC thermograms, the melting points of the spandex yarns after washing were almost the same as those of the spandex yarns before washing.

The Study on the Effect of Alloying Elements(V,Ti) and Heat Treatment on the Mechanical Properties in Chromium Cast Iron (크롬주철의 기계적 성질에 미치는 합금원소(V,Ti)와 열처리의 영향에 관한 연구)

  • Kim, Sug-Won;Kim, Dong-Keon;Lee, Eui-Kwoon;Jang, Ho-Yeal
    • Journal of Korea Foundry Society
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    • v.12 no.6
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    • pp.450-457
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    • 1992
  • The study aims to investigate the influence of alloying elements(V,Ti) and heat treatment on the mechanical properties in hypo-eutectic chromium cast iron. Before heat treatment, all of the specimen were fully annealed(950$^{\circ}C{\times}5Hr$) to homogenize their structures. The influence of heat treatment and alloying elements(V,Ti) on hardness, retained austenite volume, and charpy impact energy as well as tensile strength of the specimen was tested systematically. Retained austenite decreased with the increase of V and Ti, but incresed with the increase of number of cycles. The impact energy decreased, and hardness and tensile strength increased with the increase of alloying elements (V,Ti) and the decrease of the number of cycles. The hardness and tensile strength increased, but impact energy decreased with the increase of V and Ti elements and the temperature of destabillization heat treatment. After the destabillization heat treatment at the same temperature, the impact energy is increased, while hardness and tensile strength decreased as the increase of tempering temperature. Retained austenite increased with increase of destabilizatoin heat treatment temperature, while decrease with the increase of tempering temperature.

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Exergy and exergoeconomic analysis of hydrogen and power cogeneration using an HTR plant

  • Norouzi, Nima;Talebi, Saeed;Fani, Maryam;Khajehpour, Hossein
    • Nuclear Engineering and Technology
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    • v.53 no.8
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    • pp.2753-2760
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    • 2021
  • This paper proposes using sodium-cooled fast reactor technologies for use in hydrogen vapor methane (SMR) modification. Using three independent energy rings in the Russian BN-600 fast reactor, steam is generated in one of the steam-generating cycles with a pressure of 13.1 MPa and a temperature of 505 ℃. The reactor's second energy cycles can increase the gas-steam mixture's temperature to the required amount for efficient correction. The 620 ton/hr 540 ℃ steam generated in this cycle is sufficient to supply a high-temperature synthesis current source (700 ℃), which raises the steam-gas mixture's temperature in the reactor. The proposed technology provides a high rate of hydrogen production (approximately 144.5 ton/hr of standard H2), also up to 25% of the original natural gas, in line with existing SMR technology for preparing and heating steam and gas mixtures will be saved. Also, exergy analysis results show that the plant's efficiency reaches 78.5% using HTR heat for combined hydrogen and power generation.