• 한국기계가공학회지
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• 제16권3호
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• pp.119-124
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• 2017

Machining optimization using typical computer-aided manufacturing (CAM) software mainly depends on tool paths, and it is impossible to predict the behavior of material or cutting force. In this paper, cutting force analysis simulation is performed on the Unibody Case of a mobile phone with the aim of optimizing cutting-force-based machining using the Third Wave Systems' AdventEdge Production Module. Machining time after optimization was shortened by 42% for roughing compared to pre-optimization, and actual machining time was reduced by 36.8%. For finishing, machining time was reduced by 92%, and actual machining time was reduced around 90%. A surface roughness analysis found that the post-optimization surface roughness was $1.16{\mu}m$ Ra, compared to a pre-optimization value of $1.75{\mu}m$ Ra.

• 한국공작기계학회논문집
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• 제11권5호
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• pp.45-52
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• 2002

In an end milling process, the undeformed chip section area and cutting forces vary periodically with the phase change of the tool. However, the real undeformed chip section area deviates from the geometrically ideal one owing to the cutter runout and tool shape error. In the current study, a method of estimating the real undeformed chip section area which reflects the cutter runout and tool shape error is presented during up-end milling processes of Inconel 718. The specific cutting forces, $K_r$ and $K_t$ are defined as the radial and tangential cutting forces divided by the modified chip section area, respectively. Both of the $K_{r}$ and $K_t$ values become smaller as the helix angle increases from $30^{\circ}$ to $40^{\circ}$. Whereas they become larger as the helix angle increases from $40^{\circ}$ to $50^{\circ}$. The $K_r$ and $K_t$ values show a tendency to decrease with increase of the modified chip section area.a.

• Structural Engineering and Mechanics
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• 제84권1호
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• pp.17-33
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• 2022

An experimental study is carried out to investigate the performance of the cutting tool regarding the insert wear, surface roughness, cutting forces, cutting power and material removal rate of three coated carbides GC2015 (TiCN-Al₂O₃-TiN), GC4215 (Al₂O₃-Ti(C,N)) and GC1015 (TiN) during the dry turning of AISI4140 steel. For this purpose, a Taguchi design (L₉) was adopted for the planning of the experiments, the effects of cutting parameters on the surface roughness (R_a), tangential cutting force (F_z), the cutting power (P_c) and the material removal rate (MRR) were studied using analysis of variance (ANOVA), the response surface methodology (RSM) was used for mathematical modeling, with which linear mathematical models were developed for forecasting of R_a, F_z, P_c and MRR as a function of cutting parameters (V_c, f, and a_p). Then, Multi-Objective Ant Lion Optimizer (MOALO) has been implemented for multi-objective optimization which allows manufacturers to enhance the production performances of the machined parts. Furthermore, in order to characterize and quantify the flank wear of the tested tools, some machining experiments were performed for 5 minutes of turning under a depth of 0.5 mm, a feed rate of 0.08 mm/rev, and a cutting speed of 350 m/min. The wear results led to a ratio (V_B-GC4215/V_B-GC2015) of 2.03 and (V_B-GC1015/V_B-GC2015) of 4.43, thus demonstrating the efficiency of the cutting insert GC2015. Moreover, SEM analysis shows the main wear mechanisms represented by abrasion, adhesion and chipping.

• 오토저널
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• 제8권3호
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• pp.28-36
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• 1986

This study was investigated the feasibility of AE application on in-process detection of tool fracture and chipping. Carbon steel SM45C workpiece with longitudinal slots was turned interruptedly on a lathe. AE RMS signal at tool fracture was observed and also the tangential force and the feed observed at the time of tool fracture, the levels of tangential force and the feed force at the time of fracture decrease considerably. In chipping, high level AE signal was observed but there were no changes of cutting force. Peak AE RMS squared is proportional to the area of tool fracture and resultant force. Fracture model of tool fracture is proposed as $V_{p}$ = $C_{1}$ $E_{1}$F(.DELTA. A)$_{0.5}$ and peak AE RMS shows strong correlation with the fracture parameter F(.DELTA.A)$^{0.5}$.

• 전자공학회논문지SC
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• 제42권1호
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• pp.1-11
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• 2005

본 연구에서는 다양한 재료의 시트(Sheet)를 각각 절단하여 적층하는 방법으로 기존 적층조형법과는 다른 쾌속 임의형상제작 시스템인 CAFL/sup VM/(Computer Aided Fabrication of Lamination for Various Material)을 제안한다. 이러한 조형 방법은 가공 속도를 빠르게 하며 복잡한 후처리 과정을윽 대폭 줄일 수 있고, 여러 가지 재료가 사용 가능한 장점을 지니고 있다. 이러한 목적으로 개발된 2자유도의 X-Y테이블 형태의 CAFL/sup VM/은 레이저빔으로 시트(Sheet)를 절단, 적층하여 조형물을 완성하는 새로운 고속적층 시스템으로 가능성을 검증하였다. 하지만 2자유도 시스템은 X-Y 평면을 이동하는 작업공간에 수직으로 레이저 가공이 이루어지는 방법으로, 조형된 사물의 표면에 계단 형상이 나타나는 표면정밀도상의 문제점을 드러낸다. 이러한 문제점을 해결하고자 2자유도에 3자유도를 추가한 5자유도 시스템을 제안하여 레이저의 경사절단이 가능하게 함으로서 조형된 사물의 표면 정밀도를 높이고, 일정한 패턴의 모양을 갖는 조형물 가공의 경우 여러 시트(Sheet)가 적층되는 부분을 한번에 가공할 수 있도록 하여 보다 빠르고 정밀한 5자유도 매니퓰레이터 CAFL/sup VM/ 시스템을 설계한다. 즉, 정속경로제어와 경사각절단제어를 구현하고 그 외에 수반된 자동화 CAFL/sup VM/ 시스템을 구현하는 것이 본 논문의 목적이다.

• Journal of the Korean Wood Science and Technology
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• 제18권4호
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• pp.65-78
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• 1990

For the purpose of Improving the sounding boards for the conventional GAYAKUM, I was making approximately 202 specimens of radial board, 371 specimens of tangential board by cutting along the grain and the part of stem and 31 specimens of the disjointed traditional GAYAKUM made in Paulownia coreana. And it was conducted to measure specific gravity, dynamic Young's modulus, internal friction, resonant frequency, velosity of sound and width of annual ring by the method of the frexural vibration in a free-free bar in the audio frequency range. And it confirmed the juvenile wood by measuring wood fiber length of specimens. It was also conducted to investigate dynamic properties and moisture absorption by various heat-treatment and to test dynamic Young's modulus and internal friction for the disjointed conventional GAYAKUM. The results obtained were summarized as follow: 1. The Juvenile wood is located within about 7 annual rings from the pith in Paulownia coreana. 2. As increased with the specific gravity, the dynamic Young's modulus had more and more increased, but the internal friction had slightly decreased. 3. I think that radial board would be good for sounding board wood. because radial board is higher than tangential board in dynamic Young's mudulus and internal friction is lower than tangential board. 4. The value of mean dynamic Young's modulus on the conventional GAYAKUM, radial board and tangential board of 604 samples is $0.4283\pm0.037(\times10^{11}dyne/cm^2)$, $0.4316\pm(\times10^{11}dyne/cm^2)$ and $0.4234\pm0.112(\times10^{11}dyne/cm^2)$ respectively. The value of the radial board showed little higher than that of conventional GAYAKUM, but It had a similar tendency between conventional GAYAKUM and tangential board. 5. The annual ring width by four aspect is more narrow in north and west than that of others. 6. The values of specific gravity and dynamic Young's modulus in the mature wood showed higher than those of juvenile wood. 7. As the grain angle in the butt wood more increased to bark from pith, the dynamic Young's modulus were low. Then it was not good for sounding board. 8. It appeared that the heat-treatment for sounding board wood had a more effect to do the treatment of hotiron on surface after heat-treatment during 24 hours in $60^{\circ}C$ temperature. 9. As increased with the temperature, the rate of moisture absorption of heat-treatment wood had decreased. In conclusion, I thought that the sounding board wood for GAYAKUM would had the most effect to do the treatment of hotiron on surface after heat-treatment during 24 hours in $60^{\circ}C$ temperature using the radial board of mature wood.

• 한국멀티미디어학회:학술대회논문집
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• 한국멀티미디어학회 2002년도 춘계학술발표논문집(하)
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• pp.574-578
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• 2002

층 단위로 가공하는 RP(Rapid Prototype) 시스템에서 가공되는 물체의 표면에서는 계단형의 윤곽이 나타난다. 이러한 문제점을 보완하기 위해 경사절단 방법으로 3D 모델을 가공하여 기존의 가공방법에 의해 발생하는 계단형 윤곽 모습과 표면 왜곡 둥의 문제를 보완할 수 있다. 최적의 경사선분의 집합을 구하기 위해 경사절단 선분의 길이와 중간층 점의 거리를 정의하여 이를 최소화하는 에너지 함수를 구현한다. 그러나 이 방법은 경사절단 선분이 에너지가 작아지는 방향으로만 움직이기 때문에 레이어의 윤곽이 복잡한 경우 최적의 위치가 아닌 다른 위치에서 더 이상 움직이지 않는 국부적 최적해(Local Minima)가 발생할 수 있다. 본 논문에서는 국부적 최적해를 벗어나기 위해 경사절단 선분 추출 알고리즘에 시뮬레이티드 어니얼링(Simulated Annealing) 방법을 적용하였다. 제안된 방법으로 테스트한 결과 복잡한 레이어 윤곽에서 생길 수 있는 국부적 최적해가 어느 정도 해결되었다.

• 한국의류학회지
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• 제22권3호
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• pp.303-311
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• 1998

We developed a pattern drafting computer program using a popular CAD program for the purpose of the automatic manufacturing and education based on the concept of the easy -order-system which can easily reflect body characteristics and design favors of individuals to the ready-made clothing. The programs were written in Auto LISP which can utilise most of frictions of the Auto CAD, and the result of the design for an full-pleated skirt was shown. Also, we devised an easy way to set the location of reference points by inputting of tangential angle only for the use of the cubic spline curve which can represent body shape very well. Finally, by marking down all of symbols needed in manufacturing process, we completed the automatic pattern drafting program to make it useful as an industrial pattern without any amendment or correction in cutting and sewing operation.

• 한국정보처리학회:학술대회논문집
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• 한국정보처리학회 2003년도 추계학술발표논문집 (상)
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• pp.343-346
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• 2003

기존 쾌속조형시스템의 단점을 보완하기 위해 본 연구팀에서 개발한 쾌속조형시스템을 수직절단에 의해 층별 성형할 경우 가공된 물체의 표면에 계단형 표면과 같은 왜곡현상이 발생한다. 이러한 왜곡 현상을 보완하기 위해 수직절단이 아닌 경사절단하여 계단형 윤곽과 같은 표면 왜곡의 문제점을 보완하고자 한다. 최적의 경사절단선분을 구하기 위해 경사절단선분의 길이와 중간층 점의 거리를 정의하여 이를 최소화하는 에너지 함수를 구현하였다. 에너지를 최소화하기 위한 알고리즘으로 급강하법을 사용하였으나, 이 방법은 에너지가 작아지는 방향으로만 움직이기 때문에 물체의 윤곽이 복잡할 경우 최적이 아닌 다른 위치에 귀착하는 지역적 최적해가 발생한다. 본 논문에서는 이러한 지역적 최적해를 벗어나 최적의 경사절단선분을 찾기 위해 유전자 알고리즘을 사용하였다. 유전자 알고리즘을 사용할 경우, 급강하법에서 발생하였던 지역적 최적해 문제가 해결되어 최적의 위치를 찾을 수 있었다.

• 한국정밀공학회지
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• 제11권5호
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• pp.42-55
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• 1994

Presently, abrasive processing is on eof several methods for cutting and grinding brittle materials, and high quality in dimensional accuracy and surface roughness are often required as a structural components, therefore most of them has to be ground. In manufacturing of tungsten-carbide components, grinding by diamond wheel is usually adopted in order to provide configurational and dimensional accuracy to the components. The present study proposes the experi- mental research of optimum condition to the high quality surface grinding of the WC-Co material using diamond abrasive wheel in order to minimize the damage on the ground surface and to pursue the precise dimension by conventional grinding machine. Brief investigation is carried out to decrease the dressing is constant, theoretical grinding effect such as machining precision is changed according to the speed of workpiece. Accordingly, normal and tangential grinding forces, which are Fn, Ft were analyzed for the machining processes of WC-Co material to obtain optimum grinding conditions, 3-point bending test is carried out to check machining damage on the ground surface layer, which is one of sintered brittle materials.