• Title/Summary/Keyword: synthetic lubricant

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Single-molecule Alkylation of Isoparaffin Using Peroxide Initiator for Making Synthetic Lubricant (합성 윤활유 제조를 위한 퍼옥사이드계 개시제를 이용한 이소파라핀의 단독 알킬레이션)

  • Khadka, Roshan;Lee, Sang-Woo;Kim, Yong-Woon;Ryu, Jae-Wook;Yim, Jin-Heong
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.496-501
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    • 2014
  • Polyalphaolefin (PAO) is a synthetic lubricant that is superior to mineral-based lubricants in terms of physical and chemical characteristics such as low pour point (PP), and high viscosity index (VI). This paper first reports a novel preparation route for a synthetic lubricant via alkylation of isoparaffins using a peroxide initiator without olefin. Alkylation of three kinds of isoparaffins such as i-$C_{16}$, i-$C_{18}$, and i-$C_{23}$ as well as alkylation of i-$C_{18}$ with 2-pentene using di-tert butyl peroxide initiator were conducted under various conditions to confirm alkylation reaction from isoparaffins themselves i.e; Single-molecule alkylation. Various properties of each alkylates (VI and PP) were investigated as a synthetic lubricant. Single-molecule alkylation made from i-$C_{16}$ a,nd i-$C_{18}$ showed ultra high VI (>140) and low PP (< $-30^{\circ}C$).

C-NMR Spectroscopic Study of Alkylbenzenes as Synthetic Lubricant Base Stocks (합성기유로서의 알킨벤젠의 $^{13}$C-NMR분광학적 연구)

  • 최주환;전용진;최웅수;권오관
    • Tribology and Lubricants
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    • v.9 no.2
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    • pp.16-21
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    • 1993
  • Alkylbenzenes used as the synthetic lubricant base stocks were composed of the mixture of the various kinds of aromatic hydrocarbons. Their compositions have affected on the quality of synthetic alkylbenzene lubricants. Therefore, the rapid and accurate methods for the composit ional analysis are important. In this study, the compositions of the alkylbenzenes (Hv. LAB, FHv. LAB, Hv, BAB, DAB[HF], DAB[$AlCl_3$]) as synthetic base stocks have been investigated according to six average structural parameters(Tar, Nal, Asub, $\bar{n}$, nb, $T\alpha$) in the view of the molecular structures by $^{13}C-NMR$ spectroscopy. The experimental results of the oxidation $\varepsilon$ thermal stability tests have been related to the results of the molecular structural analysis.

Quality Monitoring for Domestic Distributing Engine Oil (국내 유통 엔진오일 품질 모니터링)

  • Lim, Young-Kwan;Lee, Eun-Yul;Lee, Kyoung-Mook;Na, Yong-Gyu;Kim, Jong-Ryeol
    • Applied Chemistry for Engineering
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    • v.29 no.3
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    • pp.289-297
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    • 2018
  • The vehicle lubricant has captured 35% of the total lubricant market while the engine oil possessed 77% of the vehicle lubricant market in Korea. The suitable quality management of circulating engine oil is thus required for the driver and engine protection. But, KS and synthetic engine oil products (containing over 30% synthetic oil) are exempt to any quality inspections under Petroleum and Alternative Fuel Business Act. In this study, our research group investigated the quality monitoring of 30 kinds of domestic distributing synthetic engine oils. Two kinds of the engine oil showed an off specification from the test results; one engine oil is an imported and the other is a KS synthetic one. Also, the pattern of engine oils were analyzed using SIMDIST (simulated distillation) and the most engine oils had a broad carbon number spectrum, which is a typical of mineral oils except several imported products. Thus, we concluded that relevant laws for the proper quality management of synthetic oils and KS products are needed to be established for preventing consumer's damages.

The SIMDIST (Simulated Distillation) Analysis of Distributing Engine Oil (국내 유통 엔진오일 고온모사증류시험 분석)

  • Lim, Young-Kwan;Kim, Jiyeon;Kim, Jong-Ryeol;Ha, Jong-Han
    • Applied Chemistry for Engineering
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    • v.28 no.6
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    • pp.632-637
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    • 2017
  • The vehicle lubricant occupies upto 35% in a total lubricant market and engine oil occupies upto 77% in the vehicle lubricant market in Korea. A suitable quality management of the circulating engine oil is necessary for driver and engine protection. But, KS and synthetic engine oil products (involved over 30% synthetic oil) are exempt to any quality management under Petroleum and Alternative Fuel Business Act. It is also known that synthetic oils such as PAO (poly alpha olefin) have excellent properties and performance like anti-wear, varnish control and oxidation stability than those of mineral oils. For this reason, PAO has been used for an engine oil, rotary screw and reciprocating compressor in addition to heavy duty and other extreme service applications. In this study, our research group analyzed the chromatogram pattern for the mineral oil, PAO and mineral oil involved a typical ratio of PAO using SIMDIST (simulated distillation). In the SIMDIST chromatogram, the mineral oil showed a broad peak, while PAO showed a sharp typical peak. Also the oil with a large viscosity grade exhibited a long retention time due to the heavy molecular weight and high boiling point. In particular, the blended mineral oil with 20% PAO sample showed a distinctly different pattern compared to that of using the conventional mineral oil. For monitoring PAO contents in distributing engine oils, we analyzed the SIMDIST for 27 kinds of engine oils which were popularly sold in Korea. The analytic results indicate that all kinds of engine oils showed that PAO contents were below 20% in engine oil products. Moreover, the PAO titled product was found to have a small amount of PAO. Thus, we conclude that the related laws for the proper quality management of synthetic oils are needed to be established.

Spectroscopic Analysis of Alkylbenzenes as Synthetic Lubricant Base Oils (합성 윤활기유로서의 알킬벤젠의 분광분석)

  • Choi, Ju-Hwan;Jeong, Hyuk;Kim, Hai-Dong
    • Analytical Science and Technology
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    • v.10 no.2
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    • pp.139-145
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    • 1997
  • Alkylbenzenes used as synthetic lubricant base oils have been analyzed to find the quantity of mono- and di-substituted alkyl aromatic hydrocarbon compositions and the number of carbon atoms in alkyl chains by $^{13}C$-NMR, near-infrared, and UV-Vis spectroscopy. Also, linear long chain alkylated benzene in the engine lubricants was analyzed quantitatively by infrared spectroscopy.

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Preparation and Properties of Functional Lubricant based Synthetic Polyolesters (합성 폴리올에스테르류 기능성 윤활유의 제조 및 특성)

  • Lee, Jae-Duck;Jeong, Noh-Hee
    • Journal of the Korean Applied Science and Technology
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    • v.27 no.4
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    • pp.522-530
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    • 2010
  • We developed functional synthetic lubricant for internal combustion engine oil, which would improve engine oil performance for internal combustion engine and extend engine life. We made base oil by synthesizing nonanoic acid, 1.1.1-trimethylol propane (which has good bio-degradability) and pentaerythrytol ester. We synthesized catalyst using p-toluene sulfonic acid 0.15 wt% and coloring-prevention agent hypo-phosphorus acid 0.18 wt% at 180-$190^{\circ}C$. Reaction temperature was increased at the rate of $10^{\circ}C$ for every 1 hour. When acid value reached below 3, reaction was completed. After cooling and deoxidization, we washed it by distilled water two times. After dehydration and filtering, we obtained trimethylol propane tripelargonate (TMTP) and pentaerythrytol tetrapelargonate (PETP) at yields of 96 % and 98 % respectively.

A Study on the Effect of Cooled Water-Soluble-Cutting Fluids on the Machinability (수용성 절삭유제의 냉각성이 피삭성에 미치는 영향에 관한 연구)

  • 김정두
    • Tribology and Lubricants
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    • v.4 no.2
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    • pp.52-59
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    • 1988
  • The purpose of this study is to establish a standard for proper selection of water soluble cutting fluids, such as Emulsion type, Semi-Synthetic type and synthetic type, by investigating cutting effects at the normal temperature(26$\circ$C) and cooling temperature(0$\circ$C) from the viewpoint of cooling and lubricant actions. This paper describes a relation among cutting force, surface roughness and cooled water soluble cutting fluids which are considered as effective restraints on Built up edge.

Biodiesel - derive d Pentaerythritol Lubricant Oil Bases Earthworm Using Toxicity Test (지렁이를 이용한 바이오디젤 유래 펜타에리쓰리톨계 윤활유 베이스의 환경 독성 테스트)

  • Jung Haeyoung;Park Wanseon;Kim Eui Yong;Chae Hee Jeong
    • Proceedings of the KAIS Fall Conference
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    • 2004.06a
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    • pp.311-314
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    • 2004
  • Toxicity test fur various synthetic lubricant oil bases derived from biodiesel was carried out. The earthworms(Eisenia fetida) were maintanied in artificial soil consisting of sand for 14 days. Eisenia fetida was cultivated at temperature of $20{\pm}2^{\circ}C$, pH 6.0 $\pm$ 0.5 and moisture of $31\~37\%$. Pentaerythritol(PE) lubricant oil base was tested for acute toxicities to Eisenia fetida. The earthworms were exposed to each lubricant oil with various concentrations of lubricant oil base. After 14 days, the number of surviving earthworms and thier weight alteration during the test period was determined. $LC_{50}$(lethal concentration when $50\%$ of the population were killed) pentaerythritol was determined to be 1,555 mg/kg soil dry weight.

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Biodegradibility Tests of Biodiesel-derived Pentaerythritol Lubricant Oil Bases (바이오디젤 유래 펜타에리쓰리톨계 윤활유 베이스의 생분해성 테스트)

  • 정해영;김의용;채희정
    • KSBB Journal
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    • v.19 no.2
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    • pp.132-137
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    • 2004
  • Biodegradability test for various synthetic lubricant oil bases derived from biodiesel was carried out. The biodegradability was estimated under aerobic aqueous condition, according to the method by OECD 301 B, which is based on CO$_2$ evolution test. The ultimate biodegradability of pentaerythritol methyl esters were estimated as 61.1∼80.3%, at 28 day with which the test compounds were indicated as ultimately biodegradable. Among the tested samples, biodiesel showed the highest biodegradability (83.5%). The validation with several criteria, regarding relative errors of test results, toxicity control and procedure control, was performed through the biodegradability test. The test procedure was validated for all the tested lubricant oil bases and biodiesel, except for petroleum diesel.

Influence of Base Oils and Extreme Pressure Additives on Lubricity and Anti-Seizure Property of Lubricant in Cold Rolling (기유와 극압제가 압연유의 윤활성 및 내소부성에 미치는 영향)

  • 한석영;송교봉;이준정
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.7
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    • pp.1363-1372
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    • 1992
  • The effects on lubricity and the anti-seizure property of lubricant according to base oils and extreme pressure additives of sulfur type and phosphorous type in cold rolling were evaluated by a laboratory scale rolling mill, where the contact conditions between work roll and strip are very close to actual cold rolling mill. The important results were obtained as follows : (1) synthetic oil has better effect on lubricity than tallow, (2) lubricant with extreme pressure additives of sulfur type of phosphorous type has better effect than base oil noly, (3) the more amount of extreme pressure additives is, the better effect on lubricity is, (4) sulfur type has better effect on lubricity than phosphorous type and (6) phosphorous type has better effect on anti-seizure property than sulfur type.