• Title/Summary/Keyword: surface waviness

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Surface Quality and Corrosion of Additively Manufactured STS316L Treated by Ultrasonic Nanocrystal Surface Modification (적층제조된 스테인레스 316L에 대한 초음파나노표면개질에 따른 표면특성 및 부식성에 관한 연구)

  • Kim, Jun-Ho;Oh, Yeong-Taek;Park, Han-Byeol;Lee, Dong-Ho;Kim, Hwa-Jeong;Kim, Ui-Jun;Shim, Do-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.94-103
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    • 2020
  • This study investigated the effects of ultrasonic nanocrystal surface modification (UNSM) on the deteriorated surface of AISI SUS316L additively manufactured (AM) using the powder bed fusion (PBF) technique. Specifically, the effects of UNSM conditions on surface topology, hardness, and anti-corrosion were examined. Before UNSM treatment, the stainless steel 316L powder was processed via the PBF machine to prepare a substrate. We observed surface changes due to UNSM treatments in PBF SUS316L substrates and examined the correlation between topology changes, roughness, hardness, and anti-corrosion. After UNSM treatment, the coarse as-built surface was refined, and a regular micro-profile was implemented. Compared to the non-treated PBF sample, the waviness and roughness of the surfaces after UNSM treatment decreased by up to 56.0% and 94.5%, respectively, and decreased further as the interval decreased. The hardness improved by up to 63.0% at a maximum depth of 500 ㎛ from top surface by the UNSM treatment. The results of the corrosion test showed that the corrosion resistance of the UNSM specimens was moderately improved compared to that of the untreated surface. This study confirmed that UNSM is an effective post-processing technique for additively manufactured parts.

Components Analysis of Surface Roughness in Turning Process by Frequency Analysis (주파수 분석에 의한 선삭면의 표면 거칠기 인자 해석)

  • Kim, Gyung-Nyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.3
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    • pp.184-191
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    • 1996
  • The purpose of this paper is to investigate components of surface roughness in turning with respect to the tool configuration and the changes of working conditions. Tool configurations of SNMG120404, SNMG120408 and DNMG150404, DNMG150408 are used, and working conditions such as cutting speed 3nd feed are varied. That is, the changes of cutting speed and feed were 150, 200, 250 m/min and 0.05, 0.1, 0.3 mm/rev, respectively. From the results obtained by the frequency analysis with spectrum, it is noted that the surface roughness was influenced most significantly by the feed. It is also observed that the vibration of bite had an effect on both the surface roughness and the surface waviness. Moreover, the influence of surface roughness increases as the feed decreases. Lastly, the vibration of the spindle was found to have little influence on the surface roughness in normal cases and the tool configuration was not the components of the surface roughness.

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Planarization Uniformity Improvement by a Variable Pressure Type of the Polishing Head with the Thin Rubber Sheet (얇은 고무막 형태의 압력가변 연마헤드를 이용한 웨이퍼 평탄도 개선 방법에 관한 연구)

  • Lee Hocheol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.44-51
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    • 2005
  • In this paper, a new polishing head with the variable pressure structure was studied to improve the planarization uniformity of the conventional template-metal head. Metal surface waviness and slurry distribution on the pad have been known to affect the polishing uniformity even in the synchronized quill and platen velocities. A polishing head with silicon rubber sheet was used to get a curved pressure distribution. In the experiment, the vertical deflection behavior on the pad was characterized with back pressure in the air chamber. Quill force increased linearly with backpressure. However, backpressure under a quill force made the upward movements of the quill. In the wafer polishing experiments, polishing rate and polishing thickness distribution were severely changed with backpressure. The best uniformity was observed with the standard deviation off.5% level of average polishing removal 215nm at backpressure 12.1kPa.

Correction of Specimen Orientation in Three-Dimensional Measurement of Surface Roughnes with Small Waviness (3차원 미세표면현상 측정을 위한 시료면의 자세제어에 관한 연구)

  • 조남규
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.5-11
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    • 1994
  • 현대산업사회의 발달에 따라 제품의 고기능화, 고성능화, 고부가가치화의 경향이 현저하여지고 그에 따른 기계 및 전자분야의 눈부신 발전은 고정도 부품의 제작을 위한 초정밀 가공기술 및 초정밀 측정기술의 발전에 더욱 박차를 가하여 왔다. 그 중에서 정밀측정기술은, 설계정보로 주어진 Criterion에 대한 적부 판정이라는 종래의 계측개념에서 탈피하여, 제품의 종합적인 가치평가이외에도 창조과정의 중요한 역할을 담당하는 주요기술로서 개념이 자리를 굳히고 있다. 즉 물리량의 검출에 의한 적부검사 및 가동에의 Feedback 정보제공이라는 단순한 역할에서, 고도의 정보처리기술의 도입에 의한 적절한 요구사항의 처리에 의하여 기술전략, 가공 및 조립, 보수 및 관리, 설계 및 개발, 판매전략 등에 그 정보가 적극적으로 활용 되게 되었다.

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LCD 팬널의 임프린트 공정을 위한 접촉 평평도 증진 연구

  • Gang Yun-Seok;Jang Si-Yeol;Im Hong-Jae;Sin Dong-Hun;Jeong Jae-Il
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2006.05a
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    • pp.269-272
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    • 2006
  • Surface contacts between mold and target should be in parallel for the imprinting mechanism. However, the size of contacting area makes it difficult for both mating surfaces to be in all contact because of precision level of the imprinting machine and the waviness of mold and target. The gripping force for both mold and target with the vacuum chuck is also major effect to interrupt the full contact, which must be avoided in imprinting mechanism. In this study, the preliminary study for the causes of non-uniformity of contacting surfaces such as mold and target is performed with $470{\times}370mm^2$ LCD panel size.

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Inkjet-printed narrow silver line on plastic substrate for high resolution flexible electronics

  • Chung, Seung-Jun;Hong, Yong-Taek
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.142-144
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    • 2009
  • We demonstrated narrow and good aspect-ratio inkjet-printed silver lines with multi-time over-printing methods. By using this strategy, narrow silver lines were obtained with 200 nm thickness and their width and gap between printed lines of uniform narrow silver lines were 30 ${\mu}m$ and 17 ${\mu}m$, respectively. It also had good conductivity, sheet resistacne of 0.36 ${\Omega}/{\square}$ and specific resistance of $8{\mu}{\Omega}{\cdot}cm$. In current stress test, narrow silver line with 30 ${\mu}m$ width was able to a current flow up to 50 mA (2.1A/$cm^2$). Using surface treatment on poly-arylate substrate with $UVO_3$, we obtained clean-edge narrow line without any edge waviness.

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A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide (초경합금의 초정밀 연삭특성에 관한 연구)

  • Jeong S.H.;Cha K.R.;Kim H.U.;Kim J.T.;Lee B.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1737-1740
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this thesis, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base core of the glass lens used to the laser scanning unit and the camera phone.

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A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide-base $LCU_{CL}$ Core (초정밀 가공기를 이용한 $LSU_{CL}$ 코어 가공에 관한 연구)

  • Jeong S.H.;Cha K.R.;Kim H.U.;Lee B.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1910-1913
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this paper, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base cores of the glass lens used to the laser scanning unit and the camera phone.

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CHARACTERISTICS OF THE FLOW AND HEAT TRANSFER AROUND A WAVY CYLINDER (삼차원 원형주상체의 축방향 직경변화가 열.유동장에 미치는 영향)

  • Lee, Chang-Yeol;Seo, Jang-Hoon;Yoon, Hyun-Sik;Chun, Ho-Hwan
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03a
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    • pp.131-136
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    • 2008
  • Three-dimensional characteristics of fluid flow and heat transfer around a wavy circular cylinder having sinusoidal variation in cross sectional area along the spanwise direction are numerically investigated using the immersed boundary method. The three different wavelengths of ${\pi}/4$, ${\pi}/3$ and ${\pi}/2$ and at the fixed wavy amplitude of 0.1 have been considered to investigate the effects of waviness on especially the forced convection heat transfer around a wavy cylinder when the Reynolds and Prandtl numbers are 300 and 0.71, respectively. The present computational results for a wavy cylinder are compared with those for a smooth cylinder. The time- and total surface-averaged Nusselt number for a wavy cylinder with is larger than that for a smooth cylinder, whereas that with ${\lambda}={\pi}/4$ and ${\pi}/3$ is smaller than that for a smooth cylinder. However, because the surface area exposed to heat transfer for a wavy cylinder is larger than that for a smooth cylinder, the total heat transfer rate for a wavy cylinder with different wavelengths of ${\lambda}={\pi}/4$, ${\pi}/3$ and ${\pi}/2$ is larger than that for a smooth cylinder.

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A Study on Ultra Precision Grinding Characteristics of Tungsten Carbide $LCU\_CL$ Core (초경합금 소재 $LCU\_CL$ 코어의 초정밀 연삭 특성에 관한 연구)

  • Jeong Sanghwa;Cha Kyoungrae;Kim Hyunuk;Lee Bongju
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.307-312
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this thesis, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base core of the glass lens used to the laser scanning unit and the camera phone.

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